Before Buying a Laser Cleaning Machine - What You Need to Know

Before Buying a Laser Cleaning Machine – What You Need to Know

Oil, rust, paint, or coatings on metal parts are sometimes not easy to remove. These pollutants can gradually reduce the service life of equipment or machinery. In this case, a laser cleaning machine is an excellent option for removing such elements. However, do you know about laser cleaning machines? What should you know before buying a laser cleaning machine?
Laser cleaning is an ablation process in which a laser applies focused energy to the area of the material to be cleaned, and high-energy pulses within a short period vaporize and eliminate oil, oxides, paint, and other residues. This article will be an excellent buying guide for laser cleaning machines, it describes several important points about laser cleaning machine types, cost, material range, and choosing a laser cleaning machine.

Types of Laser Cleaning Machines

There are two main options to consider when choosing a laser cleaning machine: delivery system and power level. Understanding the needs of the project and operation will be of great help in choosing a laser cleaning machine.

Laser cleaning machine system

The laser cleaning machine system is mainly divided into handheld and cabinet. Handheld laser cleaning machine is portable, good at cleaning and complex surface geometric shapes and projects of different types of components. It can easily reach the corner that cannot be reached by conventional cleaning methods to meet the clean needs of any processing area.
However, for periodic repeat cleanings, a cabinet system is a better choice. The fixed system provides great stability during part cleaning, producing efficient and accurate results. You can place the material to be cleaned in the wash cabinet and then remotely operate the laser to clean the equipment, which maximizes the protection of the employees who operate the machine.

A power level of laser cleaning machine

Low-power cleaning machine (20W -100W): This type of machine is usually lighter and portable, and the lower power is very suitable for removing slight rust and cleaning in small batches. Low power cleaning costs are also relatively low, making it an ideal machine for keeping expenses low.
Mid-Power Cleaning machine (200W-300W): Mid-power laser cleaners are good at removing moderate levels of rust/grease from materials. However, it is important to note that due to the higher power of the laser and the higher heat generation, you will need to check with the supplier/manufacturer on the cooling mechanism used for the cleaning operation. If the cooling mechanism is not effective, then your machine and product will be damaged and greatly affected.
High-power laser cleaning machine (500W-3000W): High-power laser cleaning machines are often used to process large and heavy metals, and can complete the surface cleaning of large quantities of metals with extremely high efficiency. It is suitable for almost all types of metal alloys and their weld seam preparation, so you can easily clean the surface of materials from rust, oxides, pollutants, etc. All of this can be achieved at breakneck speed.

Cost of Laser Cleaning Machine

Another important factor considering the laser cleaning machine is the price of the machine. The price varies on the size, power, and technology of the laser cleaning machine. What kind of laser cleaning machine to choose depends largely on your operation and application, and you need to buy machines according to your personal needs. For example, it is easy to clean the rust and use a small-power laser cleaning machine. If the machine is improperly used, it may cause unnecessary damage to the workpiece.
The sticker price of a laser cleaning machine may seem high, but the operating costs are relatively low, require little maintenance, and pay for themselves within the first year of use. AccTek Laser, as a professional laser cleaning machine manufacturer, will provide you with the most suitable laser cleaning machine for you. According to your needs and budget, our team of professional engineers will provide you with customized laser cleaning solutions.

Materials that can be used for laser cleaning

From metal to non-metal applications, if your product is covered with contamination, there is no doubt that laser cleaning will be your best solution.

Metals: Most heavy metals and manufacturing industries require frequent dusting and deoxidation. Laser cleaning is suitable for almost all types of metal alloys, such as steel, aluminum, and copper. Gently removes rust, paint, corrosive coatings, and oxides from metal surfaces during cleaning without damaging the substrate.
Non-metals: In addition to cleaning metals, laser cleaning technology is also very effective for non-metallic materials. Laser cleaning is commonly used to clean ceramic molds, printing cylinders, historical artifacts, etc. The process is very safe for the base ceramic layer and generates little waste. The key to successful ceramic cleaning is a precisely aligned laser solution.

Of course, there are still some cases where laser cleaning is not suitable, such as plastics. This is due to several factors, including the activation potential of the plastic-type in question. Therefore, choosing a laser cleaner with the proper power level, settings, optics, and delivery system is critical.

How to operate a laser cleaning machine safely

Safety is the number one consideration for laser cleaners. Laser cleaning involves the use of high-energy laser beams, which can be dangerous if not managed properly. There are three guarantees for the safe and correct operation of laser cleaning machines:

Self-safety and environmental protection

Laser cleaning machines have adequate safety features on their own. High-powered machines are typically equipped with safety features such as enclosed workspaces, interlocks, and safety sensors to keep operators and bystanders safe from potential laser hazards. Compared to traditional cleaning methods such as mechanical and chemical alternatives. Our laser solutions do not produce additional waste to reduce the impact on the environment.

Reasonable security measures

Laser cleaning is less of a safety risk. Most portable laser cleaning machines are small in size, low in power, and relatively safe; when using a high-power laser cleaning machine, pay attention to staying away from designated dangerous areas, and the operator should be equipped with necessary safety protection equipment, including laser protective glasses and gloves, Avoid danger.

Effective Operations Training

Learn how to use cleaning technology safely and correctly through training. In order to operate the machine safely, we will conduct related training for laser cleaning machine operations -including safety precautions, equipment operation, maintenance skills and correct fault exclusion strategies, and which settings are most suitable for your specific cleaning needs. In this way, you can get the most effective cleaning without damaging structure.

Our laser solutions are considered one of the safest and most effective applications of clean forms. However, the wrong use of a laser will not only be dangerous to your products but even waste a lot of time and money on invalid things.

Summarize

The application of a large number of laser cleaning machines is getting attention in the industry. With a laser cleaning machine to meet all your cleaning needs. By understanding all the contents of the above laser cleaning machine, you can choose the right machine for your application. It is always recommended to consult with experienced professionals or laser cleaning machine suppliers.
AccTek Laser focuses on the design, production, and sales of laser cleaning machines, and you can ask us about laser cleaning. Through our conversation, determine your cleaning options and test our laser solutions to find out which parameter settings can get the required results.

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