2000W Laser Cleaning Machine
Photoelectric Technology
AccTek Laser focus on designing and manufacturing photoelectric-related system. We provide accurate and exquisite processing quality with leading R&D capability.
Integration Ability & Experienced
With an experienced, completed, and elite R&D team, customized such as automated, integrated with the robot, system integration, etc. are all available.
Professional Service
AccTek Laser's laser cleaning machine is a professional laser cleaning machine designed and manufactured in China. Our elite engineering team provides related service support.
Equipment Features
Famous Laser Generator
Using a well-known brand laser generator (Raycus / JPT / Max / IPG), the pulse width and frequency are independently adjustable and can maintain a stable peak power output, suitable for a wider range of cleaning scenarios. The high photoelectric conversion rate ensures the laser power and makes the cleaning effect better. Acctek can design different configurations to meet customer needs.
Industrial Water Chiller
The industrial water cooler ensures the heat dissipation of the core optical path components, allowing the welding machine to provide consistent welding quality and helping to improve the overall quality of the weld itself. It can also increase welding output by reducing the downtime of fiber laser welding machines. In addition, an excellent industrial water cooler can also prolong the service life of the laser welding machine.
Laser Cleaning Head
The laser cleaning head is ergonomically designed, small in size, comfortable to hold, and easy to control and operate. The hand-held cleaning head is easy to hold and can be used for a long time, and can be operated at any angle, making cleaning more convenient and flexible.
Interactive Touch Screen Control System
Acctek provides high-performance, intuitive, and easy-to-use operating systems. You can quickly set cleaning power, width, and other parameters through the screen, and provide a better cleaning effect. The operating system supports Chinese, English, Korean, Russian, Vietnamese, and other languages.
Technical Specifications
Model | AKQ-1000 | AKQ-1500 | AKQ-2000 | AKQ-3000 |
---|---|---|---|---|
Laser Power | 1000W | 1500W | 2000W | 3000W |
Laser Type | Fiber laser | |||
Laser Generator | JPT / Raycus / Reci / IPG / Max | |||
Pulse Formation | Q-Switched (Quality factor) | |||
Output Range (If Adjustable) | 0-100% | |||
Cleaning Efficiency | 12㎡/h | |||
Scanning Width | 10-80mm | |||
Expected Focal Distance | 160mm | |||
Cooling Type | Water Cooling |
Comparison With Traditional Clean Methods
Comparision | Laser Cleaning | Chemical Cleaning | Mechanical Grinding | Dry Ice Cleaning |
---|---|---|---|---|
Washiing Method | Non-contact cleaning | Contact cleaning | Abrasive contact cleaning | Non-contact cleaning |
Harm To Base Material | None | Yes | Yes | None |
Washing Efficiency | High | Low | Low | Mid |
Consumable | Power | Chemical detergent | Abrasive paper, grinder, abrasive stone | Dry ice |
Washing Result | Very good, very clear | Medium, uneven | Medium, uneven | Good, uneven |
Precision Washing | Accuracy controllable, High precision. | Uncontrollable, Low precision. | Uncontrollable, Medium precision. | Uncontrollable, Poor precision. |
Safety/Environment | No pollution | Chemical pollution | Dust pollution | No pollution |
Operation | Easy to operate, portable or automation optional. | Complicated process, higher technical requirement of the operator. Pollution prevention measures required. | Need more time & manpower. Pollution prevention measures required. | Easy to operate, portable or automatic. |
Investment | High investment on machine. But no consumable, low maintenance cost. | Low investment on machine. But expensive consumables. | Medium investment on machine. High man-power cost. | Medium investment on machine. High consumable cost. |
- These are only indicational values for Reference, based on our own experience, each case must be checked specifically and results depend on the layers and the underground.
- The laser cleaning machine produced by AccTek Laser basically follows these parameters.
Product Features
- Non-contact 360° cleaning, not limited by space and location, no consumables.
- No damage to the substrate. It has a better cleaning effect for substrates with high precision requirements, such as molds.
- It can better control the heat input and prevent the substrate temperature from being too high or micro-melting.
- The cleaning surface has high cleanliness and no pollution and can be used directly without secondary treatment.
- The red light focusing is easy to operate, and the cleaning is repeated automatically.
- The life of the laser source is 100,000+ hours, and it can work continuously for 24 hours.
- Strong single-pulse light energy and high cleaning efficiency.
- Wide range of material applicability, the cleaning laser is a flexible and efficient application to a variety of industrial processing scenarios;
- Low requirements for the working environment, it is safe and stable maintenance-free;
- The laser cleaning head is extremely lightweight and can be operated by hand for a long time.
- Patented red light-assisted focusing technology, can adjust the focus position according to different field lenses.
- With real-time monitoring of optical path temperature, motor abnormality, laser abnormality, and automatic motor standby protection. The system is safer and more stable.
Product Application
- Surface Preparation: Pulsed laser cleaning is an effective method of preparing surfaces for bonding, welding, and painting. It allows for better adhesion and a stronger bond by removing contaminants and oxides from the surface.
- Rust Removal: It can be used to remove rust from metal surfaces such as steel or iron. Laser energy precisely removes rust without damaging the underlying metal surface.
- Paint Removal: It can be used to remove old paint from a variety of surfaces including wood, metal, and plastic. Laser energy removes paint without damaging the underlying surface.
- Mold Cleaning: It cleans molds used in plastic and metal manufacturing, removing residues and improving mold quality.
- Cleaning of Historical Relics: It is also used for cleaning and restoration of historical relics, such as statues, monuments, buildings, etc. Laser energy removes dirt and contaminants without damaging the surface of the artifact.
- Electronics Cleaning: It removes contaminants from delicate electronic devices such as circuit boards and sensors.
Frequently Asked Questions
The price of a 2000w laser cleaning machine can vary widely based on a number of factors including brand, quality, features, additional accessories, and specific suppliers or manufacturers. It’s difficult to give an exact price without specific details about the machine and manufacturer. Typically, a 2000w laser cleaning machine ranges from $8,000 to $25,000 depending on the complexity and capabilities of the machine.
It is important to note that pricing information may change over time due to market fluctuations and technological advancements. Therefore, it is recommended to contact the laser cleaning machine manufacturer, supplier, or distributor directly to obtain accurate and up-to-date pricing information for the specific 2000w laser cleaning machine model that meets your requirements. They can provide you with detailed quotes and pricing information based on your specific needs and any other services or accessories you may require. If you are looking for a laser cleaning machine, you can contact us. AccTek Laser engineers will provide you with customized laser cleaning solutions according to your needs.
- Personal Protective Equipment (PPE): The high-intensity laser beam emitted by a laser cleaning machine can cause injury to the operator. Operators should wear appropriate personal protective equipment such as laser safety glasses, gloves, lab coats, or face shields. PPE should meet the specifications of the laser generator and provide adequate eye and skin protection.
- Training And Certification: Only trained and qualified personnel should operate a laser cleaning machine. Make sure operators are properly trained in laser safety procedures, equipment operation, and emergency protocols. A laser safety certification program or course can provide valuable knowledge and understanding of potential hazards and safety procedures.
- Controlled Work Area: It is recommended to operate the laser cleaning machine in a controlled work area. Access is restricted to authorized personnel to minimize the risk of accidental exposure. Additionally, signs or barriers need to be used to clearly indicate controlled areas and prevent entry by unauthorized personnel.
- Laser Interlock: Make sure the laser cleaner is equipped with an interlock system that disables the laser should safety conditions be compromised, such as when a door or enclosure is opened. This prevents accidental exposure to the laser beam during maintenance or repair. In addition, the interlock system needs to be inspected and maintained regularly to ensure its proper operation.
- Ventilation And Fume Extraction: The laser cleaning process can generate fumes, vapors, or airborne particles. Adequate ventilation and extraction systems, depending on the material to be cleaned, remove by-products from the cleaning process and maintain a safe working environment.
- Fire Safety: The heat generated during laser cleaning presents a risk of igniting flammable materials. Fire safety measures are recommended, such as having fire extinguishers at hand, following proper storage and handling procedures for flammable materials, and keeping emergency exits clear.
- Regular Maintenance And Inspections: Laser cleaning machines need to be regularly maintained and inspected according to the manufacturer’s guidelines to ensure that the machine is functioning properly and to detect any potential safety hazards or equipment malfunctions.
- Proper Material Evaluation: Before using a laser cleaning machine, it is essential to understand the material being cleaned and its potential response to the laser. Certain materials may emit toxic fumes or fumes when laser ablated. In such cases, necessary precautions need to be taken and proper ventilation ensured.
- Material Absorption: Different materials have different absorption characteristics for the laser wavelength used in the cleaning machine. The energy of the laser beam is mainly absorbed by the surface of the material, causing it to evaporate or ablate. Materials with higher absorption at laser wavelengths are generally easier to clean effectively.
- Surface Coatings: The presence of surface coatings can affect the cleaning process. Laser cleaning is most effective when the laser energy interacts directly with the material to be removed. Coatings that are highly absorbing at the laser wavelength may facilitate easier cleaning, while reflective coatings or multi-layer systems may require additional power or multiple passes to clean effectively.
- Material Sensitivity: Laser cleaning generates heat and can affect certain materials, especially those that are sensitive to thermal damage. Delicate materials such as certain types of plastics, composites, or heat-sensitive substrates may require lower power settings or specialized laser parameters to prevent accidental damage.
- Reflectivity: Some highly reflective materials, such as shiny metals or mirrors, can emit most of the laser energy, reducing cleaning effectiveness. In this case, laser power and cleaning parameters may need to be adjusted to obtain satisfactory cleaning results.
- Safety Concerns: Certain materials may pose a safety risk when laser cleaned. For example, materials that contain asbestos, lead, or other hazardous substances can release hazardous particles or fumes when ablated by a laser. In such cases, appropriate safety measures, ventilation, and personal protective equipment should be employed.
- Cleaning And Inspection: The external components of the machine, including the optics and beam delivery system, should be cleaned regularly to remove dust, debris, or contamination that may affect performance. Check the machine for any signs of wear, loose connections, or damage. Follow the manufacturer’s guidelines for cleaning laser optics and lenses.
- Cooling System Maintenance: Laser cleaning machines usually use a cooling system to dissipate the heat generated during operation, so regular inspection and cleaning of the cooling system is required. Properly maintaining your cooling system, including monitoring coolant levels, checking for leaks, and cleaning or replacing filters, can prevent overheating and maintain machine performance.
- Optical Alignment: The laser beam needs to be aligned correctly for optimal performance. Regularly check and calibrate optics to ensure accurate beam delivery and achieve the desired cleaning results.
- Power Calibration: The laser power is gradually reduced over time. Regularly calibrating the laser output power will help maintain consistent cleaning performance. Refer to the manufacturer’s instructions for specific calibration procedures.
- Consumable Replacement: Laser cleaners have consumable parts that need to be replaced periodically, such as lenses and filters. Monitor the condition of these parts and replace them as recommended by the manufacturer.
- Software And Firmware Updates: Stay updated with the latest software and firmware versions from the manufacturer. These updates typically include bug fixes, performance improvements, and enhanced security features.
- Power Requirements: Laser cleaning machines require a reliable and stable power source to meet the machine’s power needs. It is necessary to ensure that the electrical infrastructure of the installation area can support the power requirements of the machine. Check the voltage, phase, and frequency specifications provided by the manufacturer and make sure they match the available power supply. In addition, it is recommended to have a dedicated power cord for the machine to avoid interference or voltage fluctuations.
- Power Supply Stability: Laser cleaners are very sensitive to fluctuations in the power supply, so it is necessary to have a stable power supply to ensure consistent and reliable performance. Consider using power conditioning equipment like voltage stabilizers and uninterruptible power supply (UPS) systems to protect machines from power surges, voltage drops, or electrical noise.
- Ventilation And Cooling: Laser cleaners generate heat during operation, so proper cooling is required to maintain peak performance and prevent component damage. Make sure there is adequate ventilation in the installation area to help dissipate heat and prevent the machine from shutting down due to overheating. Some laser cleaners have integrated cooling systems or require external cooling, so follow the manufacturer’s recommendations for cooling requirements.
- Environment: Laser cleaners may require specific temperature and humidity requirements to operate optimally. The installation area should be clean, free from excessive dust, and suitable for laser operation. Dust or particles in the environment can interfere with the laser beam or accumulate on the optics, affecting performance and requiring more frequent maintenance.
- Space And Accessibility: Sufficient space needs to be allocated for the laser cleaning machine and its associated equipment such as the control panel, power supply, and cooling system. Make sure there is sufficient space around the machine for maintenance and that there are no obstructions that could interfere with the operation or the beam path. Additionally, machines need to be installed in a safe and stable location to minimize vibration or movement that could affect their performance.
- Safety Precautions: Laser cleaners emit a high-powered laser beam and safety precautions must be considered during installation. Make sure the machine is installed in a suitable location, away from high-traffic areas or areas where unauthorized personnel may be present. Also, proper safety measures such as interlock systems, warning signs, and barriers need to be implemented to protect personnel from laser hazards.
- Exhaust And Filtration: Laser cleaning produces fumes, particles, or vapors, depending on the material being cleaned. Consideration needs to be given to installing an exhaust system or an appropriate filtration system to remove and discharge the by-products of the cleaning process. This helps maintain air quality in the installation area and keeps operators safe.
- Compliance With Regulations: The use of laser cleaning machines may be subject to specific regulations and safety standards in your region. It is necessary to ensure that the installation and operation of the machine comply with applicable regulations such as laser safety guidelines, electrical codes, and environmental requirements.
- Air-Cooled: Some laser cleaners use an air-cooled system that relies on a fan or blower to circulate ambient air and dissipate heat from critical components such as the laser generator, power supply, and other heat-generating elements. Adequate ventilation and air circulation must be provided in the area where the machine is installed for effective air cooling.
- Water Cooling: Water cooling systems are often used in high-power output laser cleaners. These systems use water as a coolant to absorb and remove the heat generated by the laser. A water-cooled heat exchanger or cooler is attached to the laser generator, and water circulates through the laser generator and other components and provides efficient cooling.
- Interlock System: Laser cleaning machines will usually be equipped with an interlock system that allows the laser beam to operate if certain safety conditions are not met. These conditions may include closed access doors, proper alignment of safety enclosures, or activation of safety lights. An interlock system helps ensure that the laser beam is only fired when the machine is installed and running.
- Emergency Stop Button: A prominent emergency stop button is usually located on the machine and within easy reach of the operator. Pressing this button immediately stops the laser beam and any related movement or operation of the machine to prevent any unforeseen danger or emergency.
- Laser Safety Glasses: The operator and anyone near the machine should wear appropriate laser safety glasses or goggles. These glasses are specifically designed to block or attenuate the wavelength of the laser beam, protecting the glasses from potential damage.
- Warning Signs: Laser cleaning machines are often affixed with warning signs and labels to indicate the presence of laser radiation and to provide instructions for safe operation. These signs serve as visual reminders to help ensure individuals are aware of potential hazards.
- Safety Training And Guidelines: Proper training and following safety procedures are very important when operating a laser cleaning machine. Operators should receive thorough training in laser safety hours, emergency procedures, and proper machine operation. Typically, manufacturers will pass safety guidelines and operator manuals outlining the necessary precautions and procedures for safe operation. Following safety procedures can minimize the risks associated with laser cleaning operations.
- Beam Delivery System Monitoring: Laser cleaning machines typically have monitoring systems in place to ensure the integrity and proper operation of the beam delivery system. These systems can detect faults or misalignments in the path of the laser beam, triggering safety measures or stopping operations to prevent potential hazards.
- Laser Power Adjustment: Laser cleaning machines often allow adjustment of the laser power output. This feature allows the operator to select the appropriate power level based on cleaning requirements and the material being processed. It helps minimize the risk of using excessive laser power, which could cause accidental damage or a safety hazard.