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PL 200W Laser Cleaning Machine
Photoelectric Technology
AccTek Laser focus on designing and manufacturing photoelectric-related system. We provide accurate and exquisite processing quality with leading R&D capability.
Integration Ability & Experienced
With an experienced, completed, and elite R&D team, customized such as automated, integrated with the robot, system integration, etc. are all available.
Professional Service
AccTek Laser's laser cleaning machine is a professional laser cleaning machine designed and manufactured in China. Our elite engineering team provides related service support.
Equipment Features
Famous Laser Generator
Using a well-known brand laser generator (Raycus / JPT / Max / IPG), the pulse width and frequency are independently adjustable and can maintain a stable peak power output, suitable for a wider range of cleaning scenarios. The high photoelectric conversion rate ensures the laser power and makes the cleaning effect better. Acctek can design different configurations to meet customer needs.
Industrial Water Chiller
The industrial water cooler ensures the heat dissipation of the core optical path components, allowing the welding machine to provide consistent welding quality and helping to improve the overall quality of the weld itself. It can also increase welding output by reducing the downtime of fiber laser welding machines. In addition, an excellent industrial water cooler can also prolong the service life of the laser welding machine.
Laser Cleaning Head
The laser cleaning head is ergonomically designed, small in size, comfortable to hold, and easy to control and operate. The hand-held cleaning head is easy to hold and can be used for a long time, and can be operated at any angle, making cleaning more convenient and flexible.
Interactive Touch Screen Control System
Acctek provides high-performance, intuitive, and easy-to-use operating systems. You can quickly set cleaning power, width, and other parameters through the screen, and provide a better cleaning effect. The operating system supports Chinese, English, Korean, Russian, Vietnamese, and other languages.
Technical Specifications
| Model | AKQ-100 | AKQ-200 | AKQ-300 | AKQ-500 |
|---|---|---|---|---|
| Laser Power | 100W | 200W | 300W | 500W |
| Laser Type | Fiber laser | |||
| Pulse Formation | Q-Switched (Quality factor) | |||
| Output Range (If Adjustable) | 0-100% | |||
| Cleaning Efficiency | 12㎡/h | |||
| Scanning Width | 10-80mm | |||
| Expected Focal Distance | 160mm | |||
| Cooling Type | Air Cooling | |||
Cleaning Parameters
| Surface Cleaning Indicational Capacity | Layer Thickness | 100W (㎡/min) | 200W (㎡/min) | 300W (㎡/min) | 500W (㎡/min) |
|---|---|---|---|---|---|
| Paint | <50µm | 1 | 2 | 2.5 | 5 |
| <100µm | 0.5 | 1.0 | 1.2 | 3.0 | |
| >100µm | 0.2 | 0.5 | 0.8 | 1.4 | |
| Oxide Layer or Coated Surface | <25µm | 5 | 9 | 12 | 15 |
| <50µm | 2.5 | 4.5 | 6.0 | 7.5 | |
| >50µm | 1.5 | 3.0 | 4.0 | 5.0 | |
| Rusty Scale | <50µm | 3.0 | 6.0 | 6.0 | 12.0 |
| <100µm | 2.0 | 3.0 | 3.0 | 6.0 | |
| >100µm | 1.0 | 1.5 | 1.5 | 3.0 | |
| Carbon Layer | <25µm | 3.0 | 5.0 | 8.0 | 10.0 |
| <50µm | 2.0 | 3.0 | 4.0 | 7.0 | |
| >50µm | 1.0 | 2.0 | 2.0 | 5.0 | |
| Encrusted Dirt Layer | <25µm | 3.0 | 5.0 | 8.0 | 10.0 |
| <50µm | 2.0 | 3.0 | 4.0 | 7.0 | |
| >50µm | 1.0 | 2.0 | 2.0 | 5.0 |
- These are only indicational values for Reference, based on our own experience, each case must be checked specifically and results depend on the layers and the underground.
- The pulse laser cleaning machine produced by AccTek Laser basically follows these parameters.
Product Features
- Non-contact 360° cleaning, not limited by space and location, no consumables.
- No damage to the substrate. It has a better cleaning effect for substrates with high precision requirements, such as molds.
- It can better control the heat input and prevent the substrate temperature from being too high or micro-melting.
- The cleaning surface has high cleanliness and no pollution and can be used directly without secondary treatment.
- The red light focusing is easy to operate, and the cleaning is repeated automatically.
- The life of the laser source is 100,000+ hours, and it can work continuously for 24 hours.
- Strong single-pulse light energy and high cleaning efficiency.
- Wide range of material applicability, the cleaning laser is a flexible and efficient application to a variety of industrial processing scenarios;
- Low requirements for the working environment, it is safe and stable maintenance-free;
- The laser cleaning head is extremely lightweight and can be operated by hand for a long time.
- Patented red light-assisted focusing technology, can adjust the focus position according to different field lenses.
- With real-time monitoring of optical path temperature, motor abnormality, laser abnormality, and automatic motor standby protection. The system is safer and more stable.
Product Application
- Surface Preparation: Pulsed laser cleaning is an effective method of preparing surfaces for bonding, welding, and painting. It allows for better adhesion and a stronger bond by removing contaminants and oxides from the surface.
- Rust Removal: It can be used to remove rust from metal surfaces such as steel or iron. Laser energy precisely removes rust without damaging the underlying metal surface.
- Paint Removal: It can be used to remove old paint from a variety of surfaces including wood, metal, and plastic. Laser energy removes paint without damaging the underlying surface.
- Mold Cleaning: It cleans molds used in plastic and metal manufacturing, removing residues and improving mold quality.
- Cleaning of Historical Relics: It is also used for cleaning and restoration of historical relics, such as statues, monuments, buildings, etc. Laser energy removes dirt and contaminants without damaging the surface of the artifact.
- Electronics Cleaning: It removes contaminants from delicate electronic devices such as circuit boards and sensors.
Frequently Asked Questions
The cost of a 200w laser cleaning machine can vary by manufacturer, model, features, and other factors. In general, industrial-grade laser cleaners tend to be more expensive than smaller handheld cleaners. As a rough estimate, a high-quality 200w handheld laser cleaner could cost between $12,000 and $40,000. However, there may be less expensive options on the market, depending on your specific needs and budget.
It is important to note that while a laser cleaning machine may represent a major investment, it can save money in the long run by reducing the need for labor, and consumables such as chemical cleaning machines. Laser cleaning is also a “green” cleaning method that poses no potential hazards to the environment and workers. In addition, the precision and effectiveness of laser cleaning can improve product quality and production efficiency.
The cost of a laser cleaning machine is not the only factor to consider when making a purchasing decision. Other important considerations include specific application requirements, machine durability, and reliability, availability of technical support and maintenance services, and training and safety requirements to operate the equipment. It is always a good idea to research and compare different laser cleaning machines from various manufacturers and suppliers to find the one that best suits your specific needs and budget.
AccTek Laser is a professional laser cleaning machine manufacturer, we can customize the design according to your requirements. You just need to tell us your needs, and our engineers will provide you with a turnkey solution in the shortest possible time. Our laser cleaning machines are very competitively priced, contact us for a free quote!
The maintenance and operating costs of a 200w laser cleaning machine will depend on a variety of factors, including the specific model and manufacturer, frequency of use, type of material being cleaned, and other factors. In general, laser cleaners require less maintenance than traditional cleaning methods such as chemical cleaning or sandblasting. However, regular maintenance is still required to ensure the machine continues to function properly and efficiently. Here are some general factors that can affect maintenance and operating costs:
- Energy Consumption: Its running cost will depend on the power consumption of the machine. This will vary according to the specific model and the intensity and duration of use. In addition, the power of the laser generator also affects energy consumption, the higher its power, the more energy it consumes during operation.
- Laser Generator Maintenance: The laser generator is a critical component of the machine and as such requires regular maintenance to ensure it remains at peak performance. This might include cleaning lenses, replacing worn components and aligning laser beams.
- Optics Maintenance: Lenses and mirrors in laser cleaners can accumulate debris or contamination that can reduce cleaning efficiency or damage optics. Periodic cleaning or replacement of these components is necessary to ensure optimum performance.
- Cooling System Maintenance: Laser cleaning machines usually include a cooling system to dissipate the heat generated during operation. Cooling systems require regular maintenance to ensure their effectiveness, including changing filters, checking fluid levels and monitoring temperature sensors.
- Consumables: Depending on the model, a laser cleaner may require consumables such as safety glasses, cleaning fluid, or spare parts. The cost of these consumables should be factored into maintenance and operating costs.
- Labor Costs: Depending on the complexity of your laser cleaning machine and the maintenance tasks required, it may be necessary to hire a qualified technician to perform routine maintenance or repair work. Labor costs for maintenance and operation should be included in the total cost.
Overall, it is difficult to provide an exact cost for the operation and maintenance of a 200w laser cleaning machine as it will depend on various factors specific to your business or organization. However, working with a reputable manufacturer or supplier can help you more accurately estimate these costs and plan accordingly.
- Metal: Laser cleaning processes can be used to remove rust, oxide layers, and other surface contaminants from metal surfaces. It can also be used to clean welds and prepare metal surfaces for painting or coating.
- Plastics: The laser cleaning process can clean plastics such as polycarbonate, acrylic, and nylon by removing surface coatings or contaminants without damaging the underlying material. It can also be used to improve the adhesion of coatings or to prepare surfaces for bonding.
- Ceramics: The laser cleaning process removes glazes, stains, and other contaminants from ceramic surfaces.
- Composites: Laser cleaning processes can remove coatings, adhesives, and other contaminants from composite surfaces. Common composite materials that can be cleaned using laser cleaning include carbon fiber-reinforced plastic (CFRP) and glass fiber-reinforced plastic (GFRP).
- Stone: The laser cleaning process can clean stone surfaces like marble and granite by removing stains and other surface contaminants.
- User Manuals And Documentation: Manufacturers may provide user manuals and other documentation to help customers learn how to set up, operate, and maintain their laser cleaning machines.
- Technical Support: Manufacturers can provide technical support by phone, email, or online chat to help customers troubleshoot and solve problems.
- On-Site Training: Depending on the size and complexity of the machine, the manufacturer may offer on-site training to customers to help them learn how to operate and maintain a laser cleaning machine effectively.
- Online Training And Resources: Manufacturers may offer online training resources, such as videos, FAQs, and webinars, to help customers learn how to use a laser cleaning machine.
- Maintenance And Repair Services: Manufacturers may provide maintenance and repair services to customers directly or through authorized service providers to ensure that machines remain in good working order.
- Interlock Switch: Laser cleaning machines often have an interlock switch that prevents the laser from firing when the enclosure door or cover is open. This helps prevent accidental exposure to the laser beam.
- Laser Safety Glasses: Operators should always wear laser safety glasses appropriate for the wavelength of the laser beam to protect the eyes from potential injury.
- Emergency Stop Button: A laser cleaning machine may have an emergency stop button that shuts off the laser immediately in an emergency.
- Warning Labels: Warning labels may be affixed to machines to alert users to potential hazards.
- Air Filtration System: Laser cleaning machines may have an air filtration system to remove any dust or particles created during the cleaning process, helping to protect the operator from inhaling harmful contaminants.
- Cooling System: The cooling system is used to regulate the temperature of the laser generator and prevent overheating.
- Exhaust And Ventilation Systems: Machines may have exhaust or ventilation systems to remove dust, fumes, and other particles generated during cleaning that may be a hazard to the operator.
- Laser Power Output: Cooling systems can affect laser power output by maintaining a stable operating temperature. If the laser generator overheats, the power output may be reduced, affecting the efficiency of the cleaning process.
- Laser Beam Quality: Cooling systems can affect the quality of the laser beam by maintaining a stable operating temperature. A stable operating temperature helps prevent thermal lensing, which can distort and degrade the laser beam.
- Working Life: The cooling system can affect the working life of the laser by reducing the thermal stress on the laser generator. If the laser generator overheats, it can be damaged, shortening its lifespan.
- Maintenance Requirements: The cooling system may require regular maintenance to keep it functioning properly. Neglected maintenance can lead to degraded laser generator performance and premature failure.
