3000W Laser Cleaning Machine
Photoelectric Technology
AccTek Laser focus on designing and manufacturing photoelectric-related system. We provide accurate and exquisite processing quality with leading R&D capability.
Integration Ability & Experienced
With an experienced, completed, and elite R&D team, customized such as automated, integrated with the robot, system integration, etc. are all available.
Professional Service
AccTek Laser's laser cleaning machine is a professional laser cleaning machine designed and manufactured in China. Our elite engineering team provides related service support.
Equipment Features
Famous Laser Generator
Using a well-known brand laser generator (Raycus / JPT / Max / IPG), the pulse width and frequency are independently adjustable and can maintain a stable peak power output, suitable for a wider range of cleaning scenarios. The high photoelectric conversion rate ensures the laser power and makes the cleaning effect better. Acctek can design different configurations to meet customer needs.
Industrial Water Chiller
The industrial water cooler ensures the heat dissipation of the core optical path components, allowing the welding machine to provide consistent welding quality and helping to improve the overall quality of the weld itself. It can also increase welding output by reducing the downtime of fiber laser welding machines. In addition, an excellent industrial water cooler can also prolong the service life of the laser welding machine.
Laser Cleaning Head
The laser cleaning head is ergonomically designed, small in size, comfortable to hold, and easy to control and operate. The hand-held cleaning head is easy to hold and can be used for a long time, and can be operated at any angle, making cleaning more convenient and flexible.
Interactive Touch Screen Control System
Acctek provides high-performance, intuitive, and easy-to-use operating systems. You can quickly set cleaning power, width, and other parameters through the screen, and provide a better cleaning effect. The operating system supports Chinese, English, Korean, Russian, Vietnamese, and other languages.
Technical Specifications
Model | AKQ-1000 | AKQ-1500 | AKQ-2000 | AKQ-3000 |
---|---|---|---|---|
Laser Power | 1000W | 1500W | 2000W | 3000W |
Laser Type | Fiber laser | |||
Laser Generator | JPT / Raycus / Reci / IPG / Max | |||
Pulse Formation | Q-Switched (Quality factor) | |||
Output Range (If Adjustable) | 0-100% | |||
Cleaning Efficiency | 12㎡/h | |||
Scanning Width | 10-80mm | |||
Expected Focal Distance | 160mm | |||
Cooling Type | Water Cooling |
Comparison With Traditional Clean Methods
Comparision | Laser Cleaning | Chemical Cleaning | Mechanical Grinding | Dry Ice Cleaning |
---|---|---|---|---|
Washiing Method | Non-contact cleaning | Contact cleaning | Abrasive contact cleaning | Non-contact cleaning |
Harm To Base Material | None | Yes | Yes | None |
Washing Efficiency | High | Low | Low | Mid |
Consumable | Power | Chemical detergent | Abrasive paper, grinder, abrasive stone | Dry ice |
Washing Result | Very good, very clear | Medium, uneven | Medium, uneven | Good, uneven |
Precision Washing | Accuracy controllable, High precision. | Uncontrollable, Low precision. | Uncontrollable, Medium precision. | Uncontrollable, Poor precision. |
Safety/Environment | No pollution | Chemical pollution | Dust pollution | No pollution |
Operation | Easy to operate, portable or automation optional. | Complicated process, higher technical requirement of the operator. Pollution prevention measures required. | Need more time & manpower. Pollution prevention measures required. | Easy to operate, portable or automatic. |
Investment | High investment on machine. But no consumable, low maintenance cost. | Low investment on machine. But expensive consumables. | Medium investment on machine. High man-power cost. | Medium investment on machine. High consumable cost. |
- These are only indicational values for Reference, based on our own experience, each case must be checked specifically and results depend on the layers and the underground.
- The laser cleaning machine produced by AccTek Laser basically follows these parameters.
Product Features
- Non-contact 360° cleaning, not limited by space and location, no consumables.
- No damage to the substrate. It has a better cleaning effect for substrates with high precision requirements, such as molds.
- It can better control the heat input and prevent the substrate temperature from being too high or micro-melting.
- The cleaning surface has high cleanliness and no pollution and can be used directly without secondary treatment.
- The red light focusing is easy to operate, and the cleaning is repeated automatically.
- The life of the laser source is 100,000+ hours, and it can work continuously for 24 hours.
- Strong single-pulse light energy and high cleaning efficiency.
- Wide range of material applicability, the cleaning laser is a flexible and efficient application to a variety of industrial processing scenarios;
- Low requirements for the working environment, it is safe and stable maintenance-free;
- The laser cleaning head is extremely lightweight and can be operated by hand for a long time.
- Patented red light-assisted focusing technology, can adjust the focus position according to different field lenses.
- With real-time monitoring of optical path temperature, motor abnormality, laser abnormality, and automatic motor standby protection. The system is safer and more stable.
Product Application
- Surface Preparation: Pulsed laser cleaning is an effective method of preparing surfaces for bonding, welding, and painting. It allows for better adhesion and a stronger bond by removing contaminants and oxides from the surface.
- Rust Removal: It can be used to remove rust from metal surfaces such as steel or iron. Laser energy precisely removes rust without damaging the underlying metal surface.
- Paint Removal: It can be used to remove old paint from a variety of surfaces including wood, metal, and plastic. Laser energy removes paint without damaging the underlying surface.
- Mold Cleaning: It cleans molds used in plastic and metal manufacturing, removing residues and improving mold quality.
- Cleaning of Historical Relics: It is also used for cleaning and restoration of historical relics, such as statues, monuments, buildings, etc. Laser energy removes dirt and contaminants without damaging the surface of the artifact.
- Electronics Cleaning: It removes contaminants from delicate electronic devices such as circuit boards and sensors.
Frequently Asked Questions
- Metals: Laser cleaning is very effective for cleaning a wide variety of metals, including carbon steel, stainless steel, aluminum, copper, brass, and titanium. It removes rust, oxide layers, coatings, paint, grease, and other contaminants from metal surfaces. Laser beams can penetrate coatings or corroded layers, revealing the clean metal underneath.
- Plastics: Laser cleaning can be used on certain types of plastics, including thermoplastics and some composites. It effectively removes coatings, adhesives, and other contaminants without damaging or melting plastic surfaces.
- Stone And Concrete: Laser cleaning can be used to clean stone surfaces such as marble, granite, limestone, and concrete. It effectively removes dirt, moss, graffiti, and other unwanted matter without damaging the underlying stone.
- Composite Materials: Laser cleaning can effectively clean composite materials used in various industries, such as carbon fiber composite materials. It cleans surfaces made of carbon fiber-reinforced polymer (CFRP) and other composite structures without damaging the fibers.
- Ceramics: Laser cleaning can clean ceramic surfaces, including porcelain, tile, and pottery. It removes glazes, stains, residues, and other unwanted substances, restoring the original appearance of ceramic materials.
- Wood: Laser cleaning can be applied to certain types of wood surfaces. It removes coatings, varnishes, and other contaminants from wooden objects, furniture, or artwork without overheating or damaging the wood.
- Glass: While laser cleaning is not commonly used on glass surfaces due to the possibility of microcracks or surface damage, certain types of laser systems can be designed specifically for glass cleaning applications. However, care still needs to be taken to avoid overheating and potential surface damage.
- Historic Artifacts And Conservation: Laser cleaning is also used in restoration and conservation applications. Laser cleaning is a gentle and precise method for delicately cleaning delicate historical artifacts, artwork, sculptures, and other valuables without causing damage to the original surface.
- Painted Surfaces: Laser cleaning can remove the paint layer from surfaces, including auto parts, machinery, furniture, etc. It can be used to prepare the surface for repainting or restoration.
- Reflective Surfaces: Laser cleaning removes contaminants by absorbing laser energy and then converting it into heat. Highly reflective surfaces such as polished metal or mirrors can reflect a lot of laser energy, reducing cleaning efficiency. In such cases, special precautions may be required, such as using laser-absorbing coatings or adjusting laser parameters.
- Transparent Materials: Laser cleaning is primarily designed for opaque or translucent materials. Transparent materials such as glass or some plastics do not absorb laser energy effectively and are therefore less suitable for laser cleaning. In addition, the laser beam can pass through transparent materials without interacting with the surface, making it challenging to achieve the desired cleaning results.
- Heat-Sensitive Materials: Some materials are heat sensitive and may be damaged if exposed to high temperatures during laser cleaning. Heat-sensitive materials including certain plastics, films, or delicate surfaces may require lower power settings or alternative cleaning methods to avoid adverse effects. Careful control of laser parameters can prevent excessive heat generation and potential damage to materials.
- Safety Precautions: Laser cleaning machines operate at high power levels and emit laser radiation, which poses a potential safety hazard. Proper safety measures, including proper training, wearing protective equipment, and ensuring that machinery is properly installed and operated, must be taken to minimize the risk of accident or injury.
- Cost: Laser cleaning can be quite expensive compared to other cleaning methods. The initial investment cost may be a limiting factor for some users, especially for smaller businesses or applications with low cleaning needs.
- Surface Damage: Although laser cleaning is a non-contact cleaning method, if it is used improperly or the laser parameters are improper, it will cause surface damage. This can be a problem for delicate components where material removal can affect function or tolerances. Laser parameters must be carefully controlled to minimize any unintentional material removal.
- Surface Texture And Depth of Contamination: Laser cleaning is most effective at removing contamination from the surface or near-surface layers of material. If the contaminants are deeply embedded or the surface has complex textures and intricate features, the laser beam may not reach or adequately clean these areas. In such cases, additional cleaning methods or post-treatment may be required to achieve the desired level of cleaning.
- Optics Cleaning: Optical components in laser cleaning machines, such as lenses and mirrors, can accumulate dust, debris, or contamination over time, which can affect beam quality and cleaning effectiveness. Therefore, need to be cleaned optics regularly to maintain beam quality and prevent potential damage. Cleaning procedures should be performed carefully using proper cleaning techniques and materials to avoid scratching or damaging optics.
- Cooling System Maintenance: The laser cleaning machine generates a lot of heat during operation, so it needs to be equipped with a cooling system to dissipate the heat. Cooling systems usually include fans, heat exchangers, or coolant and require regular inspection and cleaning to ensure proper cooling and prevent overheating. It is recommended to follow the manufacturer’s cooling system maintenance guidelines to prevent damage to the cooling system.
- Laser Generator Maintenance: The laser generator is a key component of the machine. It may need periodic inspection, cleaning, and calibration to maintain its performance. This may include cleaning or replacing components, depending on the exact type of laser technology used in the machine.
- Alignment And Alignment: Laser cleaners rely on precise alignment of the optics and laser beam for optimal performance. Periodic alignment checks and adjustments may therefore be required to ensure the beam is properly focused and oriented. Additionally, periodic calibration of laser power and energy settings may be required to maintain accuracy and consistency.
- Service And Repair: In the event of any malfunction, be sure to contact a qualified technician or service provider who can diagnose and repair your laser cleaner. Regular servicing by authorized technicians helps to identify and resolve potential issues before they become major issues, ensuring the longevity of the machine and minimizing downtime.
- Gas or Chemical Substitution: Some laser cleaners utilize gases or chemicals to perform specific cleaning processes or to enhance the laser beam characteristics. If your machine uses such components, they may need to be replaced or replenished periodically to maintain optimum performance. The frequency and requirements of gas or chemical changes will depend on the specific system and manufacturer’s recommendations.
- Safety System: Laser safety is of paramount importance, so the machine’s safety system needs to be checked and tested regularly. This includes ensuring the proper functioning of interlocks, emergency stop mechanisms, and laser firing indicators. Compliance with safety regulations and standards is critical to safe operations.
- Industrial Manufacturing: Laser cleaning is widely used in industrial manufacturing processes to remove coatings, rust, oxides, and contaminants from metal surfaces. It cleans molds, tools, machine parts, and assemblies before further processing such as welding, painting, or coating. Industries such as automotive, aerospace, electronics, and general manufacturing can all benefit from the precise and efficient cleaning capabilities of laser cleaners.
- Rust And Paint Removal: High-power lasers can effectively remove rust, corrosion, and old paint layers on metal surfaces. It can clean large metal structures such as bridges, pipes, and storage tanks, as well as smaller objects such as auto parts and mechanical components.
- Aerospace Industry: In aerospace manufacturing and maintenance, laser cleaning is used to clean turbine blades, engine components, landing gear, and other aircraft components. This is because laser cleaning removes coatings and contaminants without affecting critical dimensions or surface integrity.
- Automotive Industry: Laser cleaning has applications in the automotive industry, mainly for cleaning engine parts, molds, tools, and surfaces before painting or assembly. It effectively removes oil, grease, and other contaminants, ensuring proper bonding and improving the quality of the final product.
- Restoration of Historic Artifacts: Laser cleaning is valuable in the restoration and preservation of historical artifacts, artworks, and monuments. It deftly removes dirt, grime, and aged coatings from surfaces without causing damage. A controlled cleaning process can reveal the original appearance of valuable objects, preserving their historical and aesthetic value.
- Electronics And Semiconductor Industry: Laser cleaning is used in electronics manufacturing to remove oxides, coatings, and residues from delicate electronic components, PCBs (printed circuit boards), and semiconductor wafers. It helps ensure the proper functioning and reliability of electronic equipment.
- Mold Cleaning: Laser cleaning is effective for cleaning molds used in various manufacturing processes such as injection molding. It removes residues and releases agents and deposits from mold surfaces, ensuring consistent quality and preventing defects in molded parts.
- Power Output Control: Laser cleaning machines have control software that allows the operator to adjust the power output within the range specified by the machine, enabling the operator to adjust the output power of the laser. This allows the tailoring of laser intensity to meet specific cleaning requirements. Reduced power output is useful for more delicate surfaces or heat-sensitive materials, while increased power output can increase cleaning speed or tackle more stubborn contaminants.
- Pulse Duration Control: Laser cleaning machines can also control the pulse duration of the laser beam. Pulse duration refers to the length of time that the laser energy is delivered to the surface. By varying the pulse duration, the energy density, or intensity, of the laser beam can be adjusted, affecting cleaning efficiency and interaction with the material. Shorter pulses deliver higher peak power, while longer pulses distribute energy over longer durations.
- Beam Diameter or Spot Size: The size of the laser beam focal spot or diameter affects the power density or intensity. Laser cleaners usually allow adjustment of the beam diameter or spot size. Smaller spot sizes concentrate laser energy, resulting in higher power density and intensity. A larger spot size, on the other hand, spreads the energy over a larger area, reducing power density.
- Acoustic Enclosures: Use an acoustic enclosure or enclosure around the machine to help control and reduce noise.
- Vibration Isolation: Isolating a machine from its surroundings using vibration-absorbing material or brackets helps reduce the transmission of noise through the structure.
- Exhaust System: Proper ventilation and exhaust systems can help reduce noise by directing airflow away from the operator and minimizing noise from the cooling fans.
- Maintenance And Calibration: Regular maintenance and calibration of your machine will help ensure that all components are operating at their best, reducing the potential for excessive noise.
- Interlock: Laser cleaning machines are usually equipped with an interlock system, which ensures that the laser beam can only be emitted when certain safety conditions are met. These interlocks may include safety switches, sensors, or key-activated controls. These devices keep the laser generator from operating if the machine is not properly closed and secured.
- Laser Safety Glasses: Users are required to wear appropriate laser safety glasses or goggles when using a laser cleaning machine. These eyewear-waving goggles are specifically designed to block the wavelength of the laser light used, helping to protect the eyewear from laser radiation.
- Warning Labels And Placards: Warning labels, signs, and instructional markings are placed on laser cleaning machines to alert users of the potential hazards associated with laser operation. These labels provide information on laser ratings, safety precautions, and other relevant guidelines.
- Emergency Stop Button: Laser cleaning machines will usually provide a prominent emergency stop button on the machine’s control panel to allow the immediate shutdown of the laser generator in the event of an emergency or unsafe situation.
- Cooling System: Laser cleaning machines generate heat during operation and require an efficient cooling system to prevent overheating and maintain a safe operating temperature. Adequate ventilation will help dissipate heat and remove any fumes or by-products from the cleaning process.
- Laser Safety Training: Proper training is essential for anyone operating a laser cleaning machine. Operators should receive training in laser safety procedures, including proper handling, operating procedures, and the use of personal protective equipment (PPE) such as laser safety glasses.