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3000W Laser Cleaning Machine

3000W Laser Cleaning Machine

The 3000w laser cleaning machine is a laser equipment dedicated to the laser cleaning process. Laser cleaning is a non-contact method of surface cleaning that utilizes a high-powered laser beam to remove contaminants, coatings, rust, and other unwanted materials from surfaces. “3000w” indicates the maximum power output of the laser generator. Higher-wattage laser generators generally have more power and can provide greater cleaning power, allowing the removal of thicker or harder layers of contamination.

Laser cleaning machines work by focusing a high-intensity laser beam onto the surface to be cleaned. Laser energy interacts with contaminants or unwanted materials, causing them to vaporize or sublime without damaging the underlying surface. The laser cleaning process is non-abrasive and environmentally friendly as it does not involve the use of chemicals or the generation of hazardous waste.
Pulse Laser Cleaning Machine Renderings
Photoelectric Technology

Photoelectric Technology

AccTek Laser focus on designing and manufacturing photoelectric-related system. We provide accurate and exquisite processing quality with leading R&D capability.

Integration Ability & Experienced

Integration Ability & Experienced

With an experienced, completed, and elite R&D team, customized such as automated, integrated with the robot, system integration, etc. are all available.

Professional Service

Professional Service

AccTek Laser's laser cleaning machine is a professional laser cleaning machine designed and manufactured in China. Our elite engineering team provides related service support.

Equipment Features

Famous Laser Generator

Famous Laser Generator

Using a well-known brand laser generator (Raycus / JPT / Max / IPG), the pulse width and frequency are independently adjustable and can maintain a stable peak power output, suitable for a wider range of cleaning scenarios. The high photoelectric conversion rate ensures the laser power and makes the cleaning effect better. Acctek can design different configurations to meet customer needs.

Industrial Water Chiller

Industrial Water Chiller

The industrial water cooler ensures the heat dissipation of the core optical path components, allowing the welding machine to provide consistent welding quality and helping to improve the overall quality of the weld itself. It can also increase welding output by reducing the downtime of fiber laser welding machines. In addition, an excellent industrial water cooler can also prolong the service life of the laser welding machine.

Laser Cleaning Head

Laser Cleaning Head

The laser cleaning head is ergonomically designed, small in size, comfortable to hold, and easy to control and operate. The hand-held cleaning head is easy to hold and can be used for a long time, and can be operated at any angle, making cleaning more convenient and flexible.

Interactive Touch Screen Control System

Interactive Touch Screen Control System

Acctek provides high-performance, intuitive, and easy-to-use operating systems. You can quickly set cleaning power, width, and other parameters through the screen, and provide a better cleaning effect. The operating system supports Chinese, English, Korean, Russian, Vietnamese, and other languages.

Technical Specifications

Model AKQ-1000 AKQ-1500 AKQ-2000 AKQ-3000
Laser Power 1000W 1500W 2000W 3000W
Laser Type Fiber laser
Laser Generator JPT / Raycus / Reci / IPG / Max
Pulse Formation Q-Switched (Quality factor)
Output Range (If Adjustable) 0-100%
Cleaning Efficiency 12㎡/h
Scanning Width 10-80mm
Expected Focal Distance 160mm
Cooling Type Water Cooling

Comparison With Traditional Clean Methods

Comparision Laser Cleaning Chemical Cleaning Mechanical Grinding Dry Ice Cleaning
Washiing Method Non-contact cleaning Contact cleaning Abrasive contact cleaning Non-contact cleaning
Harm To Base Material None Yes Yes None
Washing Efficiency High Low Low Mid
Consumable Power Chemical detergent Abrasive paper, grinder, abrasive stone Dry ice
Washing Result Very good, very clear Medium, uneven Medium, uneven Good, uneven
Precision Washing Accuracy controllable, High precision. Uncontrollable, Low precision. Uncontrollable, Medium precision. Uncontrollable, Poor precision.
Safety/Environment No pollution Chemical pollution Dust pollution No pollution
Operation Easy to operate, portable or automation optional. Complicated process, higher technical requirement of the operator. Pollution prevention measures required. Need more time & manpower. Pollution prevention measures required. Easy to operate, portable or automatic.
Investment High investment on machine. But no consumable, low maintenance cost. Low investment on machine. But expensive consumables. Medium investment on machine. High man-power cost. Medium investment on machine. High consumable cost.
Note:
  • These are only indicational values for Reference, based on our own experience, each case must be checked specifically and results depend on the layers and the underground.
  • The laser cleaning machine produced by AccTek Laser basically follows these parameters.

Product Features

  • Non-contact 360° cleaning, not limited by space and location, no consumables.
  • No damage to the substrate. It has a better cleaning effect for substrates with high precision requirements, such as molds.
  • It can better control the heat input and prevent the substrate temperature from being too high or micro-melting.
  • The cleaning surface has high cleanliness and no pollution and can be used directly without secondary treatment.
  • The red light focusing is easy to operate, and the cleaning is repeated automatically.
  • The life of the laser source is 100,000+ hours, and it can work continuously for 24 hours.
  • Strong single-pulse light energy and high cleaning efficiency.
  • Wide range of material applicability, the cleaning laser is a flexible and efficient application to a variety of industrial processing scenarios;
  • Low requirements for the working environment, it is safe and stable maintenance-free;
  • The laser cleaning head is extremely lightweight and can be operated by hand for a long time.
  • Patented red light-assisted focusing technology, can adjust the focus position according to different field lenses.
  • With real-time monitoring of optical path temperature, motor abnormality, laser abnormality, and automatic motor standby protection. The system is safer and more stable.
Laser cleaning gun
Control panel
Inside the control cabinet
Inside the chassis

Product Application

The 3000w laser cleaning machine uses a high-energy pulsed laser to remove contaminants, coatings, and rust from surfaces for a variety of industrial applications that require precise and efficient cleaning. Here are some common applications for pulsed laser cleaning machines:
  • Surface Preparation: Pulsed laser cleaning is an effective method of preparing surfaces for bonding, welding, and painting. It allows for better adhesion and a stronger bond by removing contaminants and oxides from the surface.
  • Rust Removal: It can be used to remove rust from metal surfaces such as steel or iron. Laser energy precisely removes rust without damaging the underlying metal surface.
  • Paint Removal: It can be used to remove old paint from a variety of surfaces including wood, metal, and plastic. Laser energy removes paint without damaging the underlying surface.
  • Mold Cleaning: It cleans molds used in plastic and metal manufacturing, removing residues and improving mold quality.
  • Cleaning of Historical Relics: It is also used for cleaning and restoration of historical relics, such as statues, monuments, buildings, etc. Laser energy removes dirt and contaminants without damaging the surface of the artifact.
  • Electronics Cleaning: It removes contaminants from delicate electronic devices such as circuit boards and sensors.
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Frequently Asked
Questions

The price of a 3000w laser cleaning machine can vary based on a number of factors, including brand, specifications, features, and additional options or accessories included. Prices may also be affected by suppliers, location, and market conditions and change over time. Typically, a 3000w laser cleaning machine costs between $11,000 and $30,000. Please note, however, that these are approximate prices and actual prices may vary significantly.

Factors that affect the price of a laser cleaning machine include laser generator type, build quality, automation features, control systems, scanning systems, safety features, warranty, and aftermarket support. Additionally, any optional accessories or customizations you require may also add to the overall cost. For the most accurate pricing information, I recommend contacting multiple suppliers, comparing their offerings, and discussing your specific requirements to obtain a tailored quote.

AccTek Laser is a professional laser cleaning machine manufacturer, if you want to get accurate price information for a 3000w laser cleaning machine, you can contact us. We can also provide you with details on pricing and any additional costs associated with the machine, such as shipping, installation, or training. Additionally, our engineers will provide you with information on pricing and options, and recommend the best laser cleaning machine for your application and budget.
The 3000w laser cleaning machine can effectively clean various surfaces. The versatility of laser cleaning technology allows it to be used on a variety of materials, including:

  • Metals: Laser cleaning is very effective for cleaning a wide variety of metals, including carbon steel, stainless steel, aluminum, copper, brass, and titanium. It removes rust, oxide layers, coatings, paint, grease, and other contaminants from metal surfaces. Laser beams can penetrate coatings or corroded layers, revealing the clean metal underneath.
  • Plastics: Laser cleaning can be used on certain types of plastics, including thermoplastics and some composites. It effectively removes coatings, adhesives, and other contaminants without damaging or melting plastic surfaces.
  • Stone And Concrete: Laser cleaning can be used to clean stone surfaces such as marble, granite, limestone, and concrete. It effectively removes dirt, moss, graffiti, and other unwanted matter without damaging the underlying stone.
  • Composite Materials: Laser cleaning can effectively clean composite materials used in various industries, such as carbon fiber composite materials. It cleans surfaces made of carbon fiber-reinforced polymer (CFRP) and other composite structures without damaging the fibers.
  • Ceramics: Laser cleaning can clean ceramic surfaces, including porcelain, tile, and pottery. It removes glazes, stains, residues, and other unwanted substances, restoring the original appearance of ceramic materials.
  • Wood: Laser cleaning can be applied to certain types of wood surfaces. It removes coatings, varnishes, and other contaminants from wooden objects, furniture, or artwork without overheating or damaging the wood.
  • Glass: While laser cleaning is not commonly used on glass surfaces due to the possibility of microcracks or surface damage, certain types of laser systems can be designed specifically for glass cleaning applications. However, care still needs to be taken to avoid overheating and potential surface damage.
  • Historic Artifacts And Conservation: Laser cleaning is also used in restoration and conservation applications. Laser cleaning is a gentle and precise method for delicately cleaning delicate historical artifacts, artwork, sculptures, and other valuables without causing damage to the original surface.
  • Painted Surfaces: Laser cleaning can remove the paint layer from surfaces, including auto parts, machinery, furniture, etc. It can be used to prepare the surface for repainting or restoration.

These are just a few examples of surfaces that a 3000w laser cleaning machine can effectively clean. It is important to note that the effectiveness of laser cleaning on a particular surface depends on factors such as the optical properties of the material, surface texture, and the type of contamination being removed. Before using a 3000w laser cleaning machine on any surface, it is recommended to test or consult an expert to ensure compatibility and determine the proper laser settings for a particular cleaning application.
While a 3000w laser cleaning machine has numerous advantages for surface cleaning, there are some limitations to consider when using it to clean materials and surfaces. Here are some common limitations to consider:

  • Reflective Surfaces: Laser cleaning removes contaminants by absorbing laser energy and then converting it into heat. Highly reflective surfaces such as polished metal or mirrors can reflect a lot of laser energy, reducing cleaning efficiency. In such cases, special precautions may be required, such as using laser-absorbing coatings or adjusting laser parameters.
  • Transparent Materials: Laser cleaning is primarily designed for opaque or translucent materials. Transparent materials such as glass or some plastics do not absorb laser energy effectively and are therefore less suitable for laser cleaning. In addition, the laser beam can pass through transparent materials without interacting with the surface, making it challenging to achieve the desired cleaning results.
  • Heat-Sensitive Materials: Some materials are heat sensitive and may be damaged if exposed to high temperatures during laser cleaning. Heat-sensitive materials including certain plastics, films, or delicate surfaces may require lower power settings or alternative cleaning methods to avoid adverse effects. Careful control of laser parameters can prevent excessive heat generation and potential damage to materials.
  • Safety Precautions: Laser cleaning machines operate at high power levels and emit laser radiation, which poses a potential safety hazard. Proper safety measures, including proper training, wearing protective equipment, and ensuring that machinery is properly installed and operated, must be taken to minimize the risk of accident or injury.
  • Cost: Laser cleaning can be quite expensive compared to other cleaning methods. The initial investment cost may be a limiting factor for some users, especially for smaller businesses or applications with low cleaning needs.
  • Surface Damage: Although laser cleaning is a non-contact cleaning method, if it is used improperly or the laser parameters are improper, it will cause surface damage. This can be a problem for delicate components where material removal can affect function or tolerances. Laser parameters must be carefully controlled to minimize any unintentional material removal.
  • Surface Texture And Depth of Contamination: Laser cleaning is most effective at removing contamination from the surface or near-surface layers of material. If the contaminants are deeply embedded or the surface has complex textures and intricate features, the laser beam may not reach or adequately clean these areas. In such cases, additional cleaning methods or post-treatment may be required to achieve the desired level of cleaning.

Knowing the limitations of laser cleaning technology can help in choosing the right cleaning method for a given material or surface. Before using a 3000w laser cleaning machine, it is necessary to carefully evaluate the material and surface characteristics and specific cleaning requirements. Testing a sample surface or consulting with an expert in laser cleaning technology can help determine the feasibility and limitations of laser cleaning for a particular application.
Yes, like any piece of sophisticated industrial equipment, a 3000w laser cleaning machine requires regular maintenance and care to ensure its optimum performance and longevity. While specific maintenance requirements may vary by make and model, here are some general maintenance aspects to consider:

  • Optics Cleaning: Optical components in laser cleaning machines, such as lenses and mirrors, can accumulate dust, debris, or contamination over time, which can affect beam quality and cleaning effectiveness. Therefore, need to be cleaned optics regularly to maintain beam quality and prevent potential damage. Cleaning procedures should be performed carefully using proper cleaning techniques and materials to avoid scratching or damaging optics.
  • Cooling System Maintenance: The laser cleaning machine generates a lot of heat during operation, so it needs to be equipped with a cooling system to dissipate the heat. Cooling systems usually include fans, heat exchangers, or coolant and require regular inspection and cleaning to ensure proper cooling and prevent overheating. It is recommended to follow the manufacturer’s cooling system maintenance guidelines to prevent damage to the cooling system.
  • Laser Generator Maintenance: The laser generator is a key component of the machine. It may need periodic inspection, cleaning, and calibration to maintain its performance. This may include cleaning or replacing components, depending on the exact type of laser technology used in the machine.
  • Alignment And Alignment: Laser cleaners rely on precise alignment of the optics and laser beam for optimal performance. Periodic alignment checks and adjustments may therefore be required to ensure the beam is properly focused and oriented. Additionally, periodic calibration of laser power and energy settings may be required to maintain accuracy and consistency.
  • Service And Repair: In the event of any malfunction, be sure to contact a qualified technician or service provider who can diagnose and repair your laser cleaner. Regular servicing by authorized technicians helps to identify and resolve potential issues before they become major issues, ensuring the longevity of the machine and minimizing downtime.
  • Gas or Chemical Substitution: Some laser cleaners utilize gases or chemicals to perform specific cleaning processes or to enhance the laser beam characteristics. If your machine uses such components, they may need to be replaced or replenished periodically to maintain optimum performance. The frequency and requirements of gas or chemical changes will depend on the specific system and manufacturer’s recommendations.
  • Safety System: Laser safety is of paramount importance, so the machine’s safety system needs to be checked and tested regularly. This includes ensuring the proper functioning of interlocks, emergency stop mechanisms, and laser firing indicators. Compliance with safety regulations and standards is critical to safe operations.

It is recommended to refer to the manufacturer’s documentation, owner’s manual, and maintenance guide specific to the 3000w laser cleaner you are using. They will provide detailed instructions on maintenance procedures, recommended service intervals, and any specific considerations for your particular model. Regular maintenance and upkeep will not only help ensure optimal machine performance but also contribute to the longevity and reliability of your laser cleaning system.
The 3000w laser cleaning machine can effectively clean various materials and surfaces in various industrial applications. Some common applications where it can be used effectively include:

  • Industrial Manufacturing: Laser cleaning is widely used in industrial manufacturing processes to remove coatings, rust, oxides, and contaminants from metal surfaces. It cleans molds, tools, machine parts, and assemblies before further processing such as welding, painting, or coating. Industries such as automotive, aerospace, electronics, and general manufacturing can all benefit from the precise and efficient cleaning capabilities of laser cleaners.
  • Rust And Paint Removal: High-power lasers can effectively remove rust, corrosion, and old paint layers on metal surfaces. It can clean large metal structures such as bridges, pipes, and storage tanks, as well as smaller objects such as auto parts and mechanical components.
  • Aerospace Industry: In aerospace manufacturing and maintenance, laser cleaning is used to clean turbine blades, engine components, landing gear, and other aircraft components. This is because laser cleaning removes coatings and contaminants without affecting critical dimensions or surface integrity.
  • Automotive Industry: Laser cleaning has applications in the automotive industry, mainly for cleaning engine parts, molds, tools, and surfaces before painting or assembly. It effectively removes oil, grease, and other contaminants, ensuring proper bonding and improving the quality of the final product.
  • Restoration of Historic Artifacts: Laser cleaning is valuable in the restoration and preservation of historical artifacts, artworks, and monuments. It deftly removes dirt, grime, and aged coatings from surfaces without causing damage. A controlled cleaning process can reveal the original appearance of valuable objects, preserving their historical and aesthetic value.
  • Electronics And Semiconductor Industry: Laser cleaning is used in electronics manufacturing to remove oxides, coatings, and residues from delicate electronic components, PCBs (printed circuit boards), and semiconductor wafers. It helps ensure the proper functioning and reliability of electronic equipment.
  • Mold Cleaning: Laser cleaning is effective for cleaning molds used in various manufacturing processes such as injection molding. It removes residues and releases agents and deposits from mold surfaces, ensuring consistent quality and preventing defects in molded parts.

These are just a few examples of the many applications where a 3000W laser cleaner can be used effectively. The versatility and precision of laser cleaners make them suitable for demanding cleaning tasks that require efficient and precise removal of different surface contaminants.
Yes, 3000w laser cleaning machines usually allow adjustment of power output or intensity. Laser cleaning machines are designed with control systems that enable operators to adjust various parameters, including power output, pulse duration, and laser beam characteristics, to optimize the cleaning process for different materials and surface conditions.

  • Power Output Control: Laser cleaning machines have control software that allows the operator to adjust the power output within the range specified by the machine, enabling the operator to adjust the output power of the laser. This allows the tailoring of laser intensity to meet specific cleaning requirements. Reduced power output is useful for more delicate surfaces or heat-sensitive materials, while increased power output can increase cleaning speed or tackle more stubborn contaminants.
  • Pulse Duration Control: Laser cleaning machines can also control the pulse duration of the laser beam. Pulse duration refers to the length of time that the laser energy is delivered to the surface. By varying the pulse duration, the energy density, or intensity, of the laser beam can be adjusted, affecting cleaning efficiency and interaction with the material. Shorter pulses deliver higher peak power, while longer pulses distribute energy over longer durations.
  • Beam Diameter or Spot Size: The size of the laser beam focal spot or diameter affects the power density or intensity. Laser cleaners usually allow adjustment of the beam diameter or spot size. Smaller spot sizes concentrate laser energy, resulting in higher power density and intensity. A larger spot size, on the other hand, spreads the energy over a larger area, reducing power density.

These adjustable parameters give operators the flexibility to optimize the power output or intensity of the laser cleaning process for specific materials, contaminants, and cleaning requirements. It allows them to adjust cleaning parameters to achieve the desired results while minimizing the risk of damage to the surface being cleaned. It is important to note that specific controls and adjustment capabilities may vary by the make and model of the laser cleaning machine. It is recommended to refer to the owner’s manual of the machine or consult the manufacturer for details on adjusting the power output or intensity.
The 3000w laser cleaning machine will produce a lot of noise during operation. Noise levels may vary depending on factors such as the design of the machine, the cooling system employed, and the specific cleaning process being performed. Laser cleaners usually incorporate cooling systems, such as fans or water cooling, to dissipate the heat generated by the laser source. These cooling systems affect the overall noise level of the machine. Additionally, the process of laser cleaning itself involves the interaction of the laser beam with the surface being cleaned, which creates additional noise.

In order to reduce noise, many laser cleaning machines are equipped with noise reduction measures. These measures can include thermally insulated enclosures, soundproofing materials, or the use of quiet cooling systems. These features are designed to minimize the noise produced by the machine and provide a more comfortable working environment.

  • Acoustic Enclosures: Use an acoustic enclosure or enclosure around the machine to help control and reduce noise.
  • Vibration Isolation: Isolating a machine from its surroundings using vibration-absorbing material or brackets helps reduce the transmission of noise through the structure.
  • Exhaust System: Proper ventilation and exhaust systems can help reduce noise by directing airflow away from the operator and minimizing noise from the cooling fans.
  • Maintenance And Calibration: Regular maintenance and calibration of your machine will help ensure that all components are operating at their best, reducing the potential for excessive noise.

It should be noted that the noise level of 3000w laser cleaning machines will still vary, and some machines may produce more noise than others. When considering installing a laser cleaning machine, it is advisable to consult the manufacturer or supplier for details regarding noise levels and any specific noise reduction measures implemented in their particular model. In some cases, additional noise reduction measures may be required, depending on the noise sensitivity of the environment or specific regulations. This may involve implementing further soundproofing measures, such as isolating machines in separate rooms or using additional noise-dampening materials.
The 3000w laser cleaning machine is a powerful tool that requires several safety measures to ensure the safety of the user. These measures are implemented to minimize the risk of accidents, injuries, and exposure to harmful laser radiation. Here are some common safety features and measures found in laser cleaning machines:

  • Interlock: Laser cleaning machines are usually equipped with an interlock system, which ensures that the laser beam can only be emitted when certain safety conditions are met. These interlocks may include safety switches, sensors, or key-activated controls. These devices keep the laser generator from operating if the machine is not properly closed and secured.
  • Laser Safety Glasses: Users are required to wear appropriate laser safety glasses or goggles when using a laser cleaning machine. These eyewear-waving goggles are specifically designed to block the wavelength of the laser light used, helping to protect the eyewear from laser radiation.
  • Warning Labels And Placards: Warning labels, signs, and instructional markings are placed on laser cleaning machines to alert users of the potential hazards associated with laser operation. These labels provide information on laser ratings, safety precautions, and other relevant guidelines.
  • Emergency Stop Button: Laser cleaning machines will usually provide a prominent emergency stop button on the machine’s control panel to allow the immediate shutdown of the laser generator in the event of an emergency or unsafe situation.
  • Cooling System: Laser cleaning machines generate heat during operation and require an efficient cooling system to prevent overheating and maintain a safe operating temperature. Adequate ventilation will help dissipate heat and remove any fumes or by-products from the cleaning process.
  • Laser Safety Training: Proper training is essential for anyone operating a laser cleaning machine. Operators should receive training in laser safety procedures, including proper handling, operating procedures, and the use of personal protective equipment (PPE) such as laser safety glasses.

It should be noted that the specific safety measures of different laser cleaning machine models and manufacturers may be different. Users should carefully read the user manual and safety guide provided by the manufacturer for the specific 3000w laser cleaning machine they are using to ensure that the recommended safety procedures are properly understood and followed.

Get Laser Solutions

We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.

Unlock Precision With AccTek Laser Solutions!

We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.
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