300W Laser Cleaning Machine
![Pulse Laser Cleaning Machine Renderings Pulse Laser Cleaning Machine Renderings](https://www.accteklaser.com/wp-content/uploads/elementor/thumbs/Pulse-Laser-Cleaning-Machine-Renderings-qp6z1i95jij6nua4dqu57ni6ahpn9rricga2a8tpk0.png)
![Photoelectric Technology Photoelectric Technology](https://www.accteklaser.com/wp-content/uploads/elementor/thumbs/Photoelectric-Technology-qmg2ep3yau0nl3x3kqbhxxz26yrg2pyxv67o40p8hy.png)
Photoelectric Technology
AccTek Laser focus on designing and manufacturing photoelectric-related system. We provide accurate and exquisite processing quality with leading R&D capability.
![Integration Ability & Experienced Integration Ability & Experienced](https://www.accteklaser.com/wp-content/uploads/elementor/thumbs/Integration-Ability-Experienced-qmg2ett5907375q9tacmsesd5w4a57hljth3iei9mu.png)
Integration Ability & Experienced
With an experienced, completed, and elite R&D team, customized such as automated, integrated with the robot, system integration, etc. are all available.
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Professional Service
AccTek Laser's laser cleaning machine is a professional laser cleaning machine designed and manufactured in China. Our elite engineering team provides related service support.
Equipment Features
![Famous Laser Generator Famous Laser Generator](https://www.accteklaser.com/wp-content/uploads/elementor/thumbs/Famous-Laser-Generator-q6huxbz0oqpe2ukh1xrpetb4xs91tf07v1g1qx9hd6.jpg)
Famous Laser Generator
Using a well-known brand laser generator (Raycus / JPT / Max / IPG), the pulse width and frequency are independently adjustable and can maintain a stable peak power output, suitable for a wider range of cleaning scenarios. The high photoelectric conversion rate ensures the laser power and makes the cleaning effect better. Acctek can design different configurations to meet customer needs.
![Industrial Water Chiller Industrial Water Chiller](https://www.accteklaser.com/wp-content/uploads/elementor/thumbs/Industrial-Water-Chiller-q6huxldel329ay6tj1tz3qxqvmypye1j8bywjovjmy.jpg)
Industrial Water Chiller
The industrial water cooler ensures the heat dissipation of the core optical path components, allowing the welding machine to provide consistent welding quality and helping to improve the overall quality of the weld itself. It can also increase welding output by reducing the downtime of fiber laser welding machines. In addition, an excellent industrial water cooler can also prolong the service life of the laser welding machine.
![Laser Cleaning Head Laser Cleaning Head](https://www.accteklaser.com/wp-content/uploads/elementor/thumbs/Laser-Cleaning-Head-q6hux1mslkb8j4zhqbat5dx2ejo0gqv65m9pgvot9m.jpg)
Laser Cleaning Head
The laser cleaning head is ergonomically designed, small in size, comfortable to hold, and easy to control and operate. The hand-held cleaning head is easy to hold and can be used for a long time, and can be operated at any angle, making cleaning more convenient and flexible.
![Interactive Touch Screen Control System Interactive Touch Screen Control System](https://www.accteklaser.com/wp-content/uploads/elementor/thumbs/Interactive-Touch-Screen-Control-System-q6huxvpmo9geunrsuoavd6btevjrb26kxr58tqg7qi.jpg)
Interactive Touch Screen Control System
Acctek provides high-performance, intuitive, and easy-to-use operating systems. You can quickly set cleaning power, width, and other parameters through the screen, and provide a better cleaning effect. The operating system supports Chinese, English, Korean, Russian, Vietnamese, and other languages.
Technical Specifications
Model | AKQ-100 | AKQ-200 | AKQ-300 | AKQ-500 |
---|---|---|---|---|
Laser Power | 100W | 200W | 300W | 500W |
Laser Type | Fiber laser | |||
Pulse Formation | Q-Switched (Quality factor) | |||
Output Range (If Adjustable) | 0-100% | |||
Cleaning Efficiency | 12㎡/h | |||
Scanning Width | 10-80mm | |||
Expected Focal Distance | 160mm | |||
Cooling Type | Air Cooling |
Cleaning Parameters
Surface Cleaning Indicational Capacity | Layer Thickness | 100W (㎡/min) | 200W (㎡/min) | 300W (㎡/min) | 500W (㎡/min) |
---|---|---|---|---|---|
Paint | <50µm | 1 | 2 | 2.5 | 5 |
<100µm | 0.5 | 1.0 | 1.2 | 3.0 | |
>100µm | 0.2 | 0.5 | 0.8 | 1.4 | |
Oxide Layer or Coated Surface | <25µm | 5 | 9 | 12 | 15 |
<50µm | 2.5 | 4.5 | 6.0 | 7.5 | |
>50µm | 1.5 | 3.0 | 4.0 | 5.0 | |
Rusty Scale | <50µm | 3.0 | 6.0 | 6.0 | 12.0 |
<100µm | 2.0 | 3.0 | 3.0 | 6.0 | |
>100µm | 1.0 | 1.5 | 1.5 | 3.0 | |
Carbon Layer | <25µm | 3.0 | 5.0 | 8.0 | 10.0 |
<50µm | 2.0 | 3.0 | 4.0 | 7.0 | |
>50µm | 1.0 | 2.0 | 2.0 | 5.0 | |
Encrusted Dirt Layer | <25µm | 3.0 | 5.0 | 8.0 | 10.0 |
<50µm | 2.0 | 3.0 | 4.0 | 7.0 | |
>50µm | 1.0 | 2.0 | 2.0 | 5.0 |
- These are only indicational values for Reference, based on our own experience, each case must be checked specifically and results depend on the layers and the underground.
- The pulse laser cleaning machine produced by AccTek Laser basically follows these parameters.
Product Features
- Non-contact 360° cleaning, not limited by space and location, no consumables.
- No damage to the substrate. It has a better cleaning effect for substrates with high precision requirements, such as molds.
- It can better control the heat input and prevent the substrate temperature from being too high or micro-melting.
- The cleaning surface has high cleanliness and no pollution and can be used directly without secondary treatment.
- The red light focusing is easy to operate, and the cleaning is repeated automatically.
- The life of the laser source is 100,000+ hours, and it can work continuously for 24 hours.
- Strong single-pulse light energy and high cleaning efficiency.
- Wide range of material applicability, the cleaning laser is a flexible and efficient application to a variety of industrial processing scenarios;
- Low requirements for the working environment, it is safe and stable maintenance-free;
- The laser cleaning head is extremely lightweight and can be operated by hand for a long time.
- Patented red light-assisted focusing technology, can adjust the focus position according to different field lenses.
- With real-time monitoring of optical path temperature, motor abnormality, laser abnormality, and automatic motor standby protection. The system is safer and more stable.
![Laser cleaning gun Laser cleaning gun](https://www.accteklaser.com/wp-content/uploads/elementor/thumbs/Laser-cleaning-gun-q6j0qt78vcipfm6g32uq5vw793b8mktuuxxfknpcby.jpg)
![Control panel Control panel](https://www.accteklaser.com/wp-content/uploads/elementor/thumbs/Control-Panel-q6j0q028zhetfpcrt89ail8wu5auzym6expdp2wjou.jpg)
![Inside the control cabinet Inside the control cabinet](https://www.accteklaser.com/wp-content/uploads/elementor/thumbs/Inside-the-control-cabinet-q6j0qjsuz05u7ik3lysggy9lb8lkhlsjhnekrw3a26.jpg)
![Inside the chassis Inside the chassis](https://www.accteklaser.com/wp-content/uploads/elementor/thumbs/Inside-the-chassis-q6j0qaeh2nsyzexr4uq6s0mzddvwcmr84cvpz4h7se.jpg)
Product Application
- Surface Preparation: Pulsed laser cleaning is an effective method of preparing surfaces for bonding, welding, and painting. It allows for better adhesion and a stronger bond by removing contaminants and oxides from the surface.
- Rust Removal: It can be used to remove rust from metal surfaces such as steel or iron. Laser energy precisely removes rust without damaging the underlying metal surface.
- Paint Removal: It can be used to remove old paint from a variety of surfaces including wood, metal, and plastic. Laser energy removes paint without damaging the underlying surface.
- Mold Cleaning: It cleans molds used in plastic and metal manufacturing, removing residues and improving mold quality.
- Cleaning of Historical Relics: It is also used for cleaning and restoration of historical relics, such as statues, monuments, buildings, etc. Laser energy removes dirt and contaminants without damaging the surface of the artifact.
- Electronics Cleaning: It removes contaminants from delicate electronic devices such as circuit boards and sensors.
Frequently Asked Questions
The price of a 300W laser cleaner can vary based on a number of factors, including brand, specifications, and additional features. Laser cleaning machines are offered by different manufacturers, each with its own pricing structure. Generally speaking, a 300w laser cleaning machine costs between $15,000 and $60,000, and some high-end models can cost more. However, please note that these prices are approximate and may vary significantly depending on the specific model, supplier, and any other customizations or accessories you may require.
In order to obtain an accurate price, I recommend contacting a reputable laser cleaning machine manufacturer or supplier and requesting a quote based on your specific requirements and preferences. They will be able to provide you with the most accurate and up-to-date pricing information. Additionally, it is important to factor in the cost of maintenance, repairs, and accessories when budgeting for a laser cleaning machine. AccTek Laser is a professional manufacturer of laser cleaning machines, we can not only provide you with competitive prices but also provide you with perfect service support. If you are planning to buy a laser cleaning machine, you may wish to contact us!
- Power Consumption: The laser cleaning machine needs electricity to operate, and the power consumption depends on the machine’s rated power, duty cycle, and running time. The exact energy consumption will depend on the specific machine and its usage patterns. You can estimate energy costs by checking the machine’s power rating and your local electricity rates.
- Consumables: Laser cleaning machines usually require consumables, such as protective lenses, nozzles, and cleaning media. These consumables may need to be replaced periodically due to wear or contamination. The frequency and cost of replacing consumables will depend on the specific machine and its usage. It is important to take these costs into account when considering maintenance costs.
- Maintenance And Care: Regular maintenance and maintenance are essential to keep your laser cleaning machine in top working condition. Manufacturers may recommend periodic maintenance tasks such as cleaning optics, checking cooling systems, and checking beam delivery systems. Maintenance costs may include labor, replacement parts, and any specialized tools required for maintenance. The frequency and complexity of maintenance tasks will affect overall maintenance costs.
- Spare Parts: In the event of component failure or wear, some parts of your laser cleaner may need to be replaced. Availability and cost of spare parts will depend on the manufacturer and specific model. It is advisable to inquire about spare parts availability and prices when purchasing a machine.
- Training And Operator Costs: Depending on the complexity of the machine, operators may require training to operate it effectively and safely. Training costs and securing skilled personnel to operate the machine may be additional considerations.
- Downtime And Repairs: If a machine breaks down, repair costs may be incurred. The frequency and extent of repairs will vary based on the quality of the machine, usage patterns, and the terms of the manufacturer’s warranty. When purchasing a laser cleaning machine, it is advisable to ask about warranty coverage and associated repair costs. Comprehensive warranty packages and reliable customer support minimize unexpected repair costs and ensure prompt assistance when needed.
The life expectancy of a 300w laser cleaner can vary due to a number of factors including component quality, frequency of use, maintenance, and environmental conditions. Generally speaking, laser cleaning machines are designed to be very durable and reliable, and with proper maintenance and care, they can have a long life. Some manufacturers may offer life estimates or warranties for their machines, ranging from a few years to a dozen years.
The laser generator, which produces the laser beam, is a key component of the machine. The service life of laser generators is usually specified by the manufacturer in terms of operating hours or pulses. These specifications range from a few thousand hours to tens of thousands of hours, depending on the technology and quality of the laser source. It is important to refer to the manufacturer’s specifications to determine the life expectancy of the laser generator in the particular 300W laser cleaning machine you are considering.
In addition to the laser generator, other components such as the scanning system, cooling system, and control electronics contribute to the overall longevity of the machine. A high-quality machine with solid components and proper maintenance will last for many years, even with regular use. Additionally, laser cleaning machine manufacturers often offer warranties on their machines, which can indicate their life expectancy.
To maximize the life of your 300w laser cleaning machine, it is recommended to follow the manufacturer’s guidelines for operation, maintenance, and cleaning procedures, including routine cleaning, inspection, and repair of the machine and its components. Regular servicing and cleaning of your machine, following the manufacturer’s recommendations, will help ensure peak performance and prolong its life.
- Follow Manufacturer’s Guidelines: It is always recommended to refer to the manufacturer’s guidelines and maintenance instructions specific to your model of laser cleaning machine, which will provide specific advice on how to properly maintain and service the machine.
- Regular Cleaning: Keep the machine and its components clean to prevent the buildup of dust, debris, or contamination that could affect performance. Use the recommended cleaning method specified by the manufacturer, such as using compressed air or a special cleaning solution.
- Laser Generator Maintenance: The laser generator is a critical component of the machine and requires regular maintenance according to the manufacturer’s instructions. This might designate periodic cleaning, alignment checks, or replacement of worn parts as recommended.
- Check Optics: Periodically clean the optics to remove any debris or contamination that may affect the quality of the laser beam. Clean optics using the appropriate cleaning technique recommended by the manufacturer. Be careful not to scratch or damage the optics during cleaning.
- Cooling System Maintenance: If the laser cleaning machine has a cooling system, the cooling system of the laser cleaning machine should be checked regularly to ensure its normal operation. Clean or replace the filter, check the coolant level, and ensure proper circulation to prevent overheating and maintain efficient operation.
- Power And Connections: Check power and connections regularly to make sure they are safe and functioning properly. Check the cable for any signs of wear or damage and replace it if necessary. Also, it is important to regularly check the mains voltage to make sure it is within the manufacturer’s recommended range.
- Scheduled Repairs: It is recommended that you schedule scheduled repairs and maintenance checks with a professional or manufacturer. They can perform a thorough inspection, spot any potential issues, and provide professional maintenance to keep the machine in tip-top shape.
- Training: Provide machine operators with proper training on maintenance procedures, safety protocols, and best practices. Operators are encouraged to report any unusual behavior or issues promptly so that issues can be addressed before they escalate.
- Environmental Considerations: Make sure the laser cleaner is operating in a suitable environment. Maintain proper temperature and humidity levels, and protect from excess dust or moisture that could affect machine performance or lifespan.
- Software And Firmware Updates: Stay up-to-date on software and firmware updates from manufacturers. These updates typically include bug fixes, performance improvements, and additional functionality.
- Metal: Laser cleaning technology can clean various metals, such as steel, aluminum, copper, brass, titanium, etc. It removes rust, oxide, paint, coatings, and contaminants from metal surfaces.
- Stone And Concrete: Laser cleaning can be used to clean stone and concrete surfaces, removing dirt, grime, paint, and other unwanted substances. It can be used in applications such as architectural restoration, monument cleanup, graffiti removal, and more.
- Wood: Laser cleaning can clean wood surfaces and remove paint, coatings, and other contaminants. It can be used for restoration purposes or to prepare wood for further treatment or finishing.
- Plastics: Laser cleaning can be used to remove coatings, adhesives, and other contaminants from plastic surfaces. However, it is important to consider the specific type of plastic and its response to laser energy to prevent damage.
- Glass: Laser cleaning can be used to remove dirt, soot, and other contaminants from glass surfaces without scratching or damaging them.
- Ceramic: It cleans ceramic surfaces such as tile and pottery by removing dirt, stains, and other contaminants.
- Painted Surfaces: Laser cleaning processes can effectively remove paint from a variety of surfaces, including walls, vehicles, machinery, and equipment. This is a non-contact method that removes paint without damaging the underlying material.
- Historic Artifacts And Works of Art: Laser cleaning is a gentle and precise method that can be used to clean delicate and sensitive items such as delicate historical artifacts, statues, paintings, and works of art. It allows targeted cleaning without damaging the original material.
- Power Adjustment: The power output of a laser cleaner can be customized to meet desired cleaning requirements. Although you mentioned a 300w laser cleaner, it’s worth noting that there are different power levels available, and you can choose higher or lower wattages depending on your specific needs.
- Wavelength Selection: Lasers with different wavelengths have different absorption characteristics in different materials. Manufacturers recommend wavelengths based on the material or surface you plan to clean and the nature of the contaminants you need to remove.
- Pulse Duration And Repetition Rate: These parameters can be adjusted to increase cleaning efficiency and reduce the heat-affected zone.
- Spot Size: The spot size of the laser beam can be customized to meet the size and precision requirements of the application.
- Control System And Software: Depending on your requirements, you can customize the machine’s control system and software to enhance the user experience and adapt to specific workflows. This could include features such as intuitive interfaces, programmable cleaning modes, and integration with automated systems.
- Additional Features And Accessories: Depending on your needs, manufacturers may offer additional features or accessories to enhance the capabilities of your laser cleaner. This could include specialized nozzles, scanning systems, or robotic arms that allow more flexibility to clean different surfaces and objects.
- Safety Features: Laser safety is paramount and machines can be customized to include additional safety features such as interlocks, enclosure systems, and safety sensors to ensure operators and bystanders are protected.
- Research Applicable Regulations: Different countries and regions have specific regulations and safety standards for the use of laser cleaning equipment. These regulations may cover aspects such as laser classification, emission limits, safety requirements, and operator training. It is essential to research and understand the local regulations that apply to your location. This information can often be found on government regulatory websites or industry-specific standards organizations.
- Certifications And Compliance Marks: Contact the manufacturer or supplier of your laser cleaning machine to inquire whether it complies with specific regulatory and safety standards. Request documentation or proof of compliance, such as CE marking or FDA approval, to verify that the machine meets the required standards.
- Safety Features: A laser cleaning machine should incorporate various safety features to protect the operator and bystanders. These may include interlocks, emergency stop buttons, safety sensors, and enclosure systems. Make sure the machine you choose has the appropriate safety features to meet local requirements.
- Seek Expert Advice: If needed, consult a laser safety or regulatory expert in your industry. They can provide guidance on compliance requirements and help you evaluate whether a machine is suitable for your specific needs.
- Adequate Ventilation: Laser cleaning produces fumes, fumes, and particles as it removes surface contaminants. Ensure proper ventilation in the operating area to remove these by-products. Depending on the specific machine and material being cleaned, a fume extraction system or filters may be required to maintain air quality.
- Controlled Lighting Conditions: Laser cleaning machines typically employ safety measures to prevent laser radiation from escaping the system. However, it is still important to control the ambient lighting in the operating environment to minimize the risk of accidental exposure to laser beams. Minimize the presence of direct sunlight or other bright light sources that may interfere with the visibility or accuracy of the laser beam.
- Clean And Organized Workspace: Maintaining a clean and organized workspace is critical to optimal performance. Keep the area around the machine free of debris, dust, and other materials that could interfere with the cleaning process or could damage the machine. Additionally, the operating environment should have sufficient space to accommodate the laser cleaning machine, along with any necessary accessories and safety equipment.
- Stable Power Supply: A stable and reliable power supply is essential for the normal operation of the laser cleaning machine. Make sure that the machine is connected to a dedicated power outlet, and that the voltage and frequency are within the range specified by the manufacturer. Additionally, provide proper surge protection and grounding to prevent electrical problems and ensure operator safety.
- Temperature And Humidity Control: Maintain proper temperature and humidity levels in the operating area, as extreme conditions can affect the performance of your laser cleaner. Avoid exposure to extreme heat, extreme cold, or high humidity, as this may affect machine functionality or cause condensation on optical components. Typically, the operating temperature range for laser cleaning machines is 10°C to 35°C (50°F to 95°F), and the recommended humidity range is 10% to 80%.
- Adequate Safety Measures: The high-power laser beam emitted by the laser cleaning machine may be harmful to human eyes and skin. Ensure the operating environment includes appropriate safety measures such as warning signs, safety interlocks, and personal protective equipment (PPE) for operators and bystanders. Follow the recommended safety protocols and guidelines provided by the manufacturer to minimize the risk of accident or injury.