EN 
DE 
FR 
IT 
ES 
PT 
AR 
TR 
VI 
RU 
JA 
KO 
HU 
CS 
TH 
PL 500W Laser Cleaning Machine
The 500w laser cleaning machine refers to a laser system capable of delivering 500w laser power, designed specifically for cleaning applications. It uses a high-intensity laser beam to remove contaminants, coatings, rust, paint, and other unwanted material from surfaces. Laser cleaners work by directing a focused laser beam onto the surface to be cleaned. The laser energy interacts with the contaminants, causing them to vaporize or ablate without damaging the underlying material. The process is efficient and precise, providing a non-contact and environmentally friendly cleaning method.
The 500w laser cleaning machine can be used in a variety of applications including industrial cleaning, surface preparation, rust removal, paint stripping, and restoration tasks. It is commonly used in manufacturing, automotive, aerospace, electronics, and cultural heritage preservation industries. When using a laser cleaning machine, safety precautions must be followed to protect the operator and ensure proper handling of the equipment. This includes wearing proper protective equipment, implementing safety interlocks, and following manufacturer guidelines.
Photoelectric Technology
AccTek Laser focus on designing and manufacturing photoelectric-related system. We provide accurate and exquisite processing quality with leading R&D capability.
Integration Ability & Experienced
With an experienced, completed, and elite R&D team, customized such as automated, integrated with the robot, system integration, etc. are all available.
Professional Service
AccTek Laser's laser cleaning machine is a professional laser cleaning machine designed and manufactured in China. Our elite engineering team provides related service support.
Equipment Features
Famous Laser Generator
Using a well-known brand laser generator (Raycus / JPT / Max / IPG), the pulse width and frequency are independently adjustable and can maintain a stable peak power output, suitable for a wider range of cleaning scenarios. The high photoelectric conversion rate ensures the laser power and makes the cleaning effect better. Acctek can design different configurations to meet customer needs.
Industrial Water Chiller
The industrial water cooler ensures the heat dissipation of the core optical path components, allowing the welding machine to provide consistent welding quality and helping to improve the overall quality of the weld itself. It can also increase welding output by reducing the downtime of fiber laser welding machines. In addition, an excellent industrial water cooler can also prolong the service life of the laser cleaning machine.
Laser Cleaning Head
The laser cleaning head is ergonomically designed, small in size, comfortable to hold, and easy to control and operate. The hand-held cleaning head is easy to hold and can be used for a long time, and can be operated at any angle, making cleaning more convenient and flexible.
Interactive Touch Screen Control System
Acctek provides high-performance, intuitive, and easy-to-use operating systems. You can quickly set cleaning power, width, and other parameters through the screen, and provide a better cleaning effect. The operating system supports Chinese, English, Korean, Russian, Vietnamese, and other languages.
Technical Specifications
| Model | AKQ-100 | AKQ-200 | AKQ-300 | AKQ-500 |
|---|---|---|---|---|
| Laser Power | 100W | 200W | 300W | 500W |
| Laser Type | Fiber laser | |||
| Pulse Formation | Q-Switched (Quality factor) | |||
| Output Range (If Adjustable) | 0-100% | |||
| Cleaning Efficiency | 12㎡/h | |||
| Scanning Width | 10-80mm | |||
| Expected Focal Distance | 160mm | |||
| Cooling Type | Air Cooling | |||
Cleaning Parameters
| Surface Cleaning Indicational Capacity | Layer Thickness | 100W (㎡/min) | 200W (㎡/min) | 300W (㎡/min) | 500W (㎡/min) |
|---|---|---|---|---|---|
| Paint | <50µm | 1 | 2 | 2.5 | 5 |
| <100µm | 0.5 | 1.0 | 1.2 | 3.0 | |
| >100µm | 0.2 | 0.5 | 0.8 | 1.4 | |
| Oxide Layer or Coated Surface | <25µm | 5 | 9 | 12 | 15 |
| <50µm | 2.5 | 4.5 | 6.0 | 7.5 | |
| >50µm | 1.5 | 3.0 | 4.0 | 5.0 | |
| Rusty Scale | <50µm | 3.0 | 6.0 | 6.0 | 12.0 |
| <100µm | 2.0 | 3.0 | 3.0 | 6.0 | |
| >100µm | 1.0 | 1.5 | 1.5 | 3.0 | |
| Carbon Layer | <25µm | 3.0 | 5.0 | 8.0 | 10.0 |
| <50µm | 2.0 | 3.0 | 4.0 | 7.0 | |
| >50µm | 1.0 | 2.0 | 2.0 | 5.0 | |
| Encrusted Dirt Layer | <25µm | 3.0 | 5.0 | 8.0 | 10.0 |
| <50µm | 2.0 | 3.0 | 4.0 | 7.0 | |
| >50µm | 1.0 | 2.0 | 2.0 | 5.0 |
Note:
- These are only indicational values for Reference, based on our own experience, each case must be checked specifically and results depend on the layers and the underground.
- The pulse laser cleaning machine produced by AccTek Laser basically follows these parameters.
Product Features
- Non-contact 360° cleaning, not limited by space and location, no consumables.
- No damage to the substrate. It has a better cleaning effect for substrates with high precision requirements, such as molds.
- It can better control the heat input and prevent the substrate temperature from being too high or micro-melting.
- The cleaning surface has high cleanliness and no pollution and can be used directly without secondary treatment.
- The red light focusing is easy to operate, and the cleaning is repeated automatically.
- The life of the laser source is 100,000+ hours, and it can work continuously for 24 hours.
- Strong single-pulse light energy and high cleaning efficiency.
- Wide range of material applicability, the cleaning laser is a flexible and efficient application to a variety of industrial processing scenarios;
- Low requirements for the working environment, it is safe and stable maintenance-free;
- The laser cleaning head is extremely lightweight and can be operated by hand for a long time.
- Patented red light-assisted focusing technology, can adjust the focus position according to different field lenses.
- With real-time monitoring of optical path temperature, motor abnormality, laser abnormality, and automatic motor standby protection. The system is safer and more stable.
Product Application
The 500w laser cleaning machine uses a high-energy pulsed laser to remove contaminants, coatings, and rust from surfaces for a variety of industrial applications that require precise and efficient cleaning. Here are some common applications for pulsed laser cleaning machines:
- Surface Preparation: Pulsed laser cleaning is an effective method of preparing surfaces for bonding, welding, and painting. It allows for better adhesion and a stronger bond by removing contaminants and oxides from the surface.
- Rust Removal: It can be used to remove rust from metal surfaces such as steel or iron. Laser energy precisely removes rust without damaging the underlying metal surface.
- Paint Removal: It can be used to remove old paint from a variety of surfaces including wood, metal, and plastic. Laser energy removes paint without damaging the underlying surface.
- Mold Cleaning: It cleans molds used in plastic and metal manufacturing, removing residues and improving mold quality.
- Cleaning of Historical Relics: It is also used for cleaning and restoration of historical relics, such as statues, monuments, buildings, etc. Laser energy removes dirt and contaminants without damaging the surface of the artifact.
- Electronics Cleaning: It removes contaminants from delicate electronic devices such as circuit boards and sensors.
Play Video about Pulse Laser Cleaning Machine
Play Video about Laser Cleaning Machine
Play Video about Laser Cleaning
Play Video about 100W Pulse Laser Cleaning Machine
Frequently Asked Questions
The price of a 500w laser cleaning machine depends on various factors such as the brand, model, additional features, and the supplier you choose. Generally, a 500w laser cleaning machine costs between $40,000 and $180,000. If it is a more advanced model, the price will be higher.
This is just a forecast price, if you want to get the exact price of 500w laser cleaning machine, you can contact us directly. AccTek Laser can provide detailed pricing information based on your requirements and any additional features you may require. Keep in mind that in addition to the initial cost of the machine, there may be additional costs such as shipping, installation, training, and maintenance. Considering these factors when budgeting for a laser cleaning machine is essential.
Before purchasing a laser cleaning machine, it’s best to research different manufacturers and models, compare features and prices, and consult with industry experts to ensure you choose the system that best meets your specific needs and budget.
Maintenance and operating costs for a 500w laser cleaning machine can vary based on a number of factors, such as the specific model and manufacturer, usage patterns, local labor and electricity costs, and availability of replacement parts. Here’s a general overview of potential costs:
- Energy Consumption: Laser cleaning machines require electricity to operate, and energy consumption will depend on the power rating of the machine. In this case, a 500w laser cleaning machine consumes 2.5kw of electricity per hour during operation. You can calculate energy costs by multiplying the power rating by the electricity rate charged by your utility provider.
- Cooling System: Laser cleaning machines usually require a cooling system to regulate the temperature of the laser generator and other components. Cooling systems may involve air or water cooling and consume additional electricity or water. The associated costs will depend on the specific cooling method, local availability, and cooling requirements of the machine. It is recommended to refer to the machine’s documentation or consult the manufacturer for specific details on cooling system maintenance costs.
- Consumables: Laser cleaners typically require consumables that are replaced periodically, such as cleaning nozzles, filters, or cleaning solutions. The frequency of replacing these consumables will depend on the usage of the machine and the manufacturer’s recommendations. The cost of consumables will vary based on the specific requirements of the machine.
- Laser Generator Maintenance: The laser generator is a critical component of the machine and may require regular maintenance or replacement over time. Depending on the manufacturer and the exact model of the machine, the cost to maintain or replace a laser generator can vary widely. It is recommended to consult the manufacturer or supplier for accurate information on the life expectancy and associated costs of the laser generator.
- Routine Maintenance: Routine maintenance is essential to keep your machine in top condition. This may involve cleaning the optical path, checking and adjusting alignment, and inspecting other mechanical or electrical components. Maintenance frequency and associated costs may vary according to the design of the machine and the manufacturer’s guidelines.
- Operator Training: If you or your employees require training to operate your laser cleaning machine safely and effectively, you may need to pay for a training program or hire an instructor.
- Facility Requirements: Laser cleaners may have specific facility requirements, such as adequate ventilation, laser safety measures, or dedicated power connections. The cost of modifying or setting up your facility to meet these requirements should be considered.
The 500w laser cleaner is a powerful tool that can effectively clean a variety of surfaces. However, the effectiveness of the machine will depend on several factors including surface type, material composition, and surface condition. Here are some of the surfaces that a laser cleaner can effectively clean:
- Metal: Laser cleaning is commonly used on metal surfaces. It removes rust, oxides, paint, coatings, grease, and other contaminants from steel, aluminum, copper, brass, titanium, and more. Laser energy can effectively ablate or vaporize unwanted substances without damaging the underlying metal.
- Stone And Concrete: Laser cleaning can be used on surfaces such as stone and concrete. It removes dirt, grime, moss, algae, and other organic or inorganic contaminants. Laser cleaning can restore statues, monuments, building facades, and other stone or concrete structures to their original appearance.
- Plastics: Laser cleaning can be used on certain types of plastics. It removes coatings, adhesives, or contaminants from plastic surfaces without causing damage. However, the suitability of laser-cleaning plastics depends on the specific composition and properties of the plastic material. Compatibility between specific types of plastics and laser cleaning machines needs to be considered to avoid any unwanted effects such as melting or surface damage.
- Glass: Laser cleaning can effectively clean the glass surface. It removes dirt, soot, coatings, adhesives, and other contaminants without scratching or damaging the glass. Laser cleaning is commonly used to restore the clarity and cleanliness of windows, glass panels, optics, and other glass components.
- Wood: Laser cleaning can be used to clean wood surfaces, including those made from oak, cedar, and pine. It removes coatings, varnishes, paints, and other contaminants from wood without overheating or damaging it.
- Ceramics: Laser cleaning can also be used to clean ceramic surfaces such as tile and pottery. It removes stains, glazes, and other contaminants from surfaces.
- Painted Surfaces: Laser cleaning can remove painted surfaces from a variety of materials. It removes layers of paint without damaging the underlying material. Laser cleaning is especially useful when traditional methods such as sandblasting or chemical stripping are not feasible or efficient.
500w laser cleaning machines usually require regular maintenance to ensure their optimal performance and longevity. Specific maintenance requirements may vary based on machine design, manufacturer’s recommendations, and usage patterns. Here are some common maintenance tasks:
- Cleaning Optics: The optics of a laser cleaner, such as lenses and mirrors, can accumulate dirt, dust, or debris over time. Regular cleaning of these optics is critical to maintaining beam quality and ensuring efficient cleaning. However, it is important to follow the manufacturer’s guidelines for proper cleaning techniques and to avoid damaging delicate optics.
- Inspection And Adjustment: Periodic inspection and adjustment of the alignment of the laser beam and optical path are critical for optimal performance. This task may require specialized technical knowledge and should be performed by trained personnel.
- Cooling System Maintenance: Laser cleaning machines usually employ a cooling system to regulate the temperature of the laser generator and other components. Proper maintenance of your cooling system, including cleaning or replacing filters, ensuring adequate coolant levels, and monitoring system performance, is critical to reliable operation.
- Laser Generator Maintenance: The laser generator is a critical component of the machine and may require periodic maintenance or replacement according to the manufacturer’s recommendations. This may involve calibrating the laser generator, checking power stability, or cleaning the laser optics. Frequency and specific maintenance requirements will depend on laser generator technology and the manufacturer’s recommendations.
- Consumable Replacement: Laser cleaners may use consumables such as protective lenses, nozzles, or filters. These components degrade or wear out over time and may need to be replaced periodically. The frequency of replacement will depend on factors such as intensity of use and specific machine design. See the manufacturer’s recommendations for replacement schedule and compatible consumables.
- Software And Firmware Updates: Laser cleaning machines may have firmware or software that controls their operation. It is recommended to keep firmware and software up to date by installing any available updates from the manufacturer. These updates may include bug fixes, performance improvements, or new features.
- Periodic Calibration: Laser cleaning machines may require periodic calibration to ensure accurate beam delivery and consistent cleaning results. Calibration procedures may include aligning beams, checking focus, or adjusting power settings. See the manufacturer’s guide or owner’s manual for specific calibration instructions.
Yes, there are specific environmental conditions and limitations to consider when using a laser cleaner. These conditions are usually outlined by the manufacturer and may vary with the specific machine and technology used. Here are some common considerations:
- Ventilation: The laser cleaning process can generate fumes, vapors, or particulate matter, depending on the material being cleaned. Adequate ventilation will help remove any contaminants from the work area and maintain a safe work environment. Ensure the clean area is well-ventilated, or consider using a local exhaust system or smoke extractor as recommended by the manufacturer.
- Safety Precautions: Laser cleaners emit a high-intensity laser beam that can be dangerous to a person’s eyesight and skin if proper precautions are not taken. Always follow all safety procedures and guidelines provided by the manufacturer, including wearing appropriate protective equipment such as safety glasses, gloves, and protective clothing.
- Temperature And Humidity: Laser cleaners are sensitive to temperature and humidity changes. High humidity can cause moisture to accumulate on optics and other components, affecting laser beam quality. Extremely low temperatures can also affect machine performance. It is recommended to maintain a stable temperature and humidity level within the operating range of the machine.
- Material Compatibility: Laser cleaning may not be suitable for all types of materials. Certain materials may absorb laser energy or react adversely to the cleaning process, resulting in surface damage, discoloration, or other adverse effects. When working with sensitive or unfamiliar materials, perform a test run on the material you intend to clean, or consult the manufacturer for guidance.
- Power Supply: Laser cleaning machines require a stable and reliable power supply to operate properly. You must ensure that the power supply meets the specifications for the machine, and that the electrical outlet and wiring are in good condition. It is recommended to follow the manufacturer’s guidelines regarding power requirements and electrical safety precautions.
- Environmental Regulations: Depending on your country, there may be specific regulations or guidelines regarding the disposal of waste from laser use or cleaning. You may need to know and follow local environmental regulations and guidelines to ensure safe and legal operation.
- Ambient Light: Ambient light, including sunlight or strong artificial light sources, can interfere with the laser cleaning process. Excessive ambient light will scatter or attenuate the laser beam, affecting the cleaning effect. It is recommended that laser cleaning be performed under controlled lighting conditions, preferably in a dimly lit or shielded environment, to minimize distractions.
- Surface Materials: While laser cleaning can be applied to a wide variety of materials, some materials may be more difficult to clean or may require specialized techniques. Before proceeding with the cleaning process, it is important to consider the surface material and its compatibility with the laser beam wavelength and intensity.
- Fire Hazard: Laser cleaning generates heat and certain materials may present a higher risk of burning or catching fire. It is critical to be aware of potential fire risks and take appropriate precautions, such as removing flammable materials from cleaning areas and having fire suppression equipment ready.
- Work Area Safety: Make sure your work area is set up properly to prevent accidents and injuries. Keep the area clean and make sure operators are trained to operate the equipment safely. Follow general workplace safety guidelines, including proper handling of electrical connections, avoiding tripping hazards, and using proper lifting techniques when moving machinery or materials.
Get Laser Solutions
We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.
