EN 
DE 
FR 
IT 
ES 
PT 
AR 
TR 
VI 
RU 
JA 
KO 
HU 
CS 
TH 
PL Carbon Steel Plate Laser Cutting Machine
The carbon steel plate laser cutting machine is a very advanced tool used in various industries for the precise and efficient cutting of carbon steel. These machines harness the power of laser technology to deliver superior cutting capabilities with exceptional precision and speed, making them a popular choice for many applications. During laser cutting, auxiliary gases such as oxygen or nitrogen are often used. The assist gas helps blow molten metal and debris away from the cutting area, improving cut quality and preventing material from adhering to the laser lens.
Modern carbon steel plate laser-cutting machines often employ county-level automation to increase productivity. These features may include automatic material loading and unloading systems, allowing continuous cutting operations and reducing downtime. Implement safety measures such as enclosures, sensors, and interlocks to ensure operator safety during machine operation.
The advantages of using a carbon steel plate laser cutting machine are significant. The laser-cutting process offers exceptional precision and accuracy, enabling the creation of intricate designs and complex shapes. The speed and efficiency of the process result in faster production times and higher productivity. Laser cutting results in clean, precise cuts without additional finishing processes. In addition, the heat-affected zone during laser cutting is minimized, reducing the risk of material deformation and warping.
- Brand: AccTek Laser
- Laser Type: Fiber Laser
- Price Range: $13,600 - $300,000
- Cutting Area: 1300*2500mm, 1500mm*3000mm, 1500*4000mm, 2000*4000mm, 2500*6000mm, 2500*12000mm
- Cutting Speed: 0-40000mm/min
- Graphic Format Supported: AI, BMP, Dst, Dwg, DXF, DXP, LAS, PLT
- Cooling Mode: Water Cooling
- Control Software: Cypcut, Au3tech
- Laser Source Brand: Raycus, Max, IPG, Reci, JPT
- Laser Head Brand: Raytools, Au3tech, Precitec
- Servo Motor Brand: Yaskawa, Delta
- Guide Rail Brand: HIWIN
- Warranty: 2 Years
Equipment Features
Fiber Laser Generator
The machine uses high-quality fiber laser generators produced by world-renowned brands (Raycus, Max, IPG, Reci, JPT). It is known for its excellent beam quality, energy efficiency, and long service life. The fiber laser generator is housed in a rugged housing that provides stable and reliable operation even in harsh industrial environments.
Sturdy Cutting Body
The internal structure of the body is welded by multiple rectangular tubes, and there are reinforced rectangular tubes inside the body to increase the strength and stability of the body. The solid bed structure not only increases the stability of the guide rail but also effectively prevents the deformation of the body. The service life of the body is as long as 25 years.
High-Quality Laser Cutting Head
The laser cutting head is equipped with a high-quality focusing mirror, which can be automatically adjusted to precisely control the focus position of the laser beam. The laser cutting head is also equipped with an advanced capacitive height sensing system, which can accurately measure the distance between the cutting head and the material surface in real time, ensuring consistent cutting quality even on uneven surfaces.
Friendly CNC Control System
The machine is controlled by a user-friendly CNC system that can be easily programmed to control the cutting process. The CNC system offers a wide range of cutting parameters that can be set according to the specific material being cut, including laser power, cutting speed, and cutting gas pressure. It also offers advanced features such as automatic nesting, import/export positioning, and cutting angle control to optimize cutting results.
Auxiliary Gas System
Our laser cutting machines are equipped with a professional auxiliary gas system for improving cutting quality and efficiency. Commonly used auxiliary gases are nitrogen, oxygen, and compressed air. Gas is directed through the cutting head nozzles to blow away molten material and create a clean cut.
Exhaust System
Smoke and small particles will be generated during laser cutting, the powerful exhaust system can remove the smoke, dust, and particles generated during laser cutting. It helps maintain a clean work environment and protects machines and operators from potentially harmful emissions.
Security Features
The fiber laser cutting machine is equipped with multiple safety measures to ensure safe operation. It has a smoke exhaust system, which can effectively remove the smoke and particles generated during the cutting process, protect the operator and maintain a clean working environment. You can also add a fully enclosed cutting area according to requirements, and it is equipped with a safety interlock device, which can effectively prevent entering the cutting area during operation.
Cooling System
The machine uses a high-quality cooling system to cool the laser generator and other heat-generating components. A lot of heat is generated during laser cutting and the cooling system helps maintain a stable operating temperature, preventing the machine from overheating and ensuring consistent cutting performance. In addition, a well-functioning cooling system can extend the life of the machine.
Technical Specifications
| Model | AKJ-1325 | AKJ-1530 | AKJ-1545 | AKJ-2040 | AKJ-2560 |
|---|---|---|---|---|---|
| Cutting Range | 1300*2500mm | 1500*3000mm | 1500*4500mm | 2000*4000mm | 2500*6000mm |
| Laser Type | Fiber laser | ||||
| Laser Power | 1kw-30kw | ||||
| Laser Generator | Reci/Raycus/IPG | ||||
| Maximum Moving Speed | 100m/min | ||||
| Maximum Acceleration | 1.0G | ||||
| Positioning Accuracy | ±0.01mm | ||||
| Repeat Positioning Accuracy | ±0.02mm | ||||
Cutting Parameters
| Laser Power | Extreme Cutting | Clean Cutting | 1000W | 10mm | 8mm |
|---|---|---|
| 1500W | 14mm | 12mm |
| 2000W | 16mm | 14mm |
| 3000W | 20mm | 18mm |
| 4000W | 20mm | 18mm |
| 6000W | 25mm | 20mm |
| 8000W | 30mm | 25mm |
| 10000W | 35mm | 30mm |
| 12000W | 40mm | 35mm |
| 15000W | 50mm | 40mm |
| 20000W | 70mm | 60mm |
| 30000W | 70mm | 60mm |
| 40000W | 80mm | 70mm |
Note:
- In the cutting data, the core diameter of the laser output fiber is 50 microns;
- The cutting data adopts Raytool cutting head with an optical ratio of 100/125 (collimation/focus lens focal length);
- Cutting auxiliary gas: liquid oxygen (purity 99.99%) liquid nitrogen (purity 99.999%);
- The air pressure in this cutting data specifically refers to the monitoring air pressure at the cutting head;
- Due to differences in the equipment configuration and cutting process (machine tool, water cooling, environment, cutting nozzle, gas pressure, etc.) used by different customers, this data is for reference only.
- The carbon steel plate laser cutting machine produced by AccTek Laser basically follows these parameters.
Machine Application
Carbon Steel plate laser cutting machines are revolutionizing the way the industry uses this versatile and durable material. With its unrivaled precision, efficiency, and versatility, it has been widely used in various industries. And with the advancement of technology and the development of the industry, the versatility and precision of laser cutting machines will continue to release new possibilities. Contact us today to find out how our carbon steel laser cutting machines can change the way you operate.
Play Video about Laser Cutting Sample of Carbon Steel
Play Video about Laser Cutting Sample of Carbon Steel
Play Video about Laser Cutting Sample of Carbon Steel
Play Video about Laser Cutting Sample of Carbon Steel
Equipment Selection
At AccTek Laser, we understand that each customer has unique requirements and preferences. That’s why we offer a wide range of laser cutter models, ensuring you find the one that best suits your specific needs. We are committed to helping you make an informed decision. Our experienced team will fully understand your specific requirements and recommend the most suitable laser-cutting machine model from our range. We provide expert guidance, answer your questions and ensure you choose a machine that exactly meets your needs, ensuring your satisfaction and success.
AKJ-F1 Fiber Laser Cutting Machine
AKJ-F1 is an economical fiber laser cutting machine. Its simple design and easy use make it an ideal entry-level laser cutting machine for metal materials.
AKJ-F2 Fiber Laser Cutting Machine
AKJ-F2 is a high-configuration fiber laser cutting machine. It adopts Raytools laser head and Yaskawa servo motor to ensure high precision and high speed of ...
AKJ-F3 Fiber Laser Cutting Machine
AKJ-F3 is a heavy-duty fiber laser cutting machine. It adopts a more powerful Yaskawa servo motor to ensure the high precision and high speed of ...
AKJ-FB Fiber Laser Cutting Machine
AKJ-FB is a fully enclosed protective cover laser cutting machine. It can reduce light pollution and smoke pollution caused by laser cutting during equipment operation.
AKJ-FCB Fiber Laser Cutting Machine
AKJ-FCB is a fiber laser cutting machine with an exchange worktable and a fully enclosed protective cover. Not only does it reduce contamination, but it ...
AKJ-FC Fiber Laser Cutting Machine
AKJ-FC is a fiber laser cutting machine with an exchange worktable. After finishing cutting on the worktable, you can switch to another worktable to continue ...
Why Choose AccTek?
Unmatched Precision
Our laser-cutting machines utilize advanced laser technology to deliver unrivaled precision, enabling you to achieve the most intricate cuts on aluminum sheets. Whether you require intricate patterns, intricate shapes, or fine details, our machines deliver unrivaled precision, ensuring consistent results every time.
Fast And Efficient
In today's competitive marketplace where time is money, our laser cutters boast exceptional cutting speeds, allowing you to speed up production cycles without compromising quality. It can bring you significant efficiency gains so you can meet deadlines and stay ahead of the competition.
Reduce Material Waste
Reducing waste is a top priority for any manufacturing operation, and our laser cutters excel at it. With its narrow laser beam and optimized nesting capabilities, it minimizes material waste, maximizes utilization, and reduces costs. You will witness increased cost-efficiency and sustainability, making your business a win-win.
Expert Support And Services
We pride ourselves on providing excellent customer support. We provide comprehensive support and services, from installation and training to ongoing maintenance and technical assistance. Our team of experts is dedicated to keeping your machines running at peak performance, maximizing your investment, and minimizing downtime.
Frequently Asked Questions
Choosing the proper laser power for a carbon steel plate laser-cutting machine depends on several factors, including the thickness of the carbon steel being cut, the desired cutting speed, the type of material, and the specific cutting requirements. The following are key considerations to consider when selecting laser power:
- Material Type And Composition: Carbon steel is a broad term and different grades and compositions may have different cutting characteristics and therefore may have different laser power requirements. Certain carbon steel alloys may be more difficult to cut than others and require higher power to obtain satisfactory results. The quality of the carbon steel, such as hardness or composition, also affects the laser power required for efficient cutting.
- Laser Cutting Technology: The type of laser cutting technology used in the machine affects the laser power requirements. Fiber laser generators are commonly used to cut carbon steel and can provide high power density with relatively low power consumption compared to CO2 laser generators. Consider the specific laser technologies available and their recommended power ranges for cutting carbon steel.
- Material Thickness: Assess the range of carbon steel thicknesses you will be cutting. Thicker materials generally require higher laser power to achieve efficient, clean cuts. Consider the maximum thickness of the carbon steel plate you will be cutting and choose a laser power that can handle that thickness range.
- Cutting Speed: The desired cutting speed will affect the laser power requirements. Higher cutting speeds generally require higher laser power to maintain productivity. Determine the cutting speed required for your application and choose a laser power that can support that speed without compromising cut quality.
- Precision And Cut Quality: The precision and cut quality required for the finished part should also be considered. Higher laser power contributes to cleaner, more precise cuts. If you have stringent precision requirements or need to cut intricate designs, consider higher-power options to ensure the required precision.
- Sample Testing: If possible, perform sample cutting using different laser power settings to determine the optimum power level. Evaluate the cut quality, speed, and efficiency at different power levels to determine the balance of power, speed, and cutting performance that best suits your requirements.
- Consider Safety And Efficiency: While higher laser power may provide faster cutting speeds, it also consumes more energy and may generate more heat. Consider the energy and cooling requirements of a laser cutting machine and the impact on operating costs and overall efficiency.
- Future Expansion: If you anticipate future use of thicker carbon steel or increased production requirements, consider choosing a laser power that enables scalability and future expanded cutting capabilities.
The expected lifespan of a carbon steel laser cutting machine can vary depending on a number of factors, including the quality and durability of the machine, level of maintenance and upkeep, operating conditions, and intensity of use. But with proper care and maintenance, a well-made and well-maintained carbon steel laser cutting machine can usually last 10 to 15 years or more. The following are some key factors that affect the service life of carbon steel plate laser cutting machines:
- Build Quality: The overall build quality of a machine, the robustness, and the reliability of its components play an important role in determining its useful life. High-quality machines with solid construction, precision engineering, and reliable components tend to last longer than lower-quality machines.
- Maintenance: Regular and proper maintenance will help ensure optimum performance and extend the life of your machine. Proper cleaning, lubrication, and inspection of critical components such as laser generators, optics, and motion systems can extend the life of your machine. Following the laser cutting machine manufacturer’s maintenance guidelines and scheduling routine maintenance can help keep the machine running optimally.
- The Intensity of Use: The intensity and frequency with which the machine is used affect its lifespan. A machine that has been used heavily over a long period of time may experience more wear and tear than a machine that has been used moderately. Proper cooling and rest periods during operation will help prevent overheating and extend the life of the machine.
- Component Lifetime: Different components of a machine, such as laser generators, optics, and mechanical parts, may have different lifetimes. Certain components may require periodic replacement or maintenance after a certain period of operation, while other components may last longer.
- Technological Progress: Laser-cutting technology is constantly evolving. Newer machines often feature the latest advances in power efficiency, component durability, and performance. Upgrading to a newer model can improve efficiency and extend lifespan compared to older machines. However, regular software updates and compatibility with new technology can help extend the usefulness of the machine.
- Operator Skills And Training: Proper training and skill development for machine operators can significantly impact the lifespan of a machine. Operators who understand machine operation, maintenance, and safety practices minimize the risk of errors or misuse that could damage the machine.
When cutting complex carbon steel designs with a laser cutting machine, certain limitations or constraints may need to be considered. While laser cutting is a versatile and precise cutting method, complex designs can present challenges or require additional consideration. The following are some common limitations or constraints:
- Feature Size: The smallest feature size that can be cut with a laser depends on the laser beam diameter and focal spot size. Laser cutting machines typically have a minimum achievable feature size, often referred to as a kerf width. This limitation can affect the level of complexity and detail that can be achieved in complex designs.
- Perforation/Lead-In/Lead-Out: The laser cutting process often requires perforation, which involves creating a small hole in the material to initiate the cut. It is important to strategically plan the location of the perforations to minimize the impact on the overall design. Additionally, lead-in and lead-out paths are used to smoothly start and end the cutting process, and their placement should be considered to maintain design integrity.
- Material Warping: Heat is generated during laser cutting, which can cause thermal deformation of materials, especially thinner carbon steels. Intricate designs with complex patterns may be more susceptible to material deformation. Adequate cooling and control techniques such as proper fixtures or minimizing heat input can help alleviate this problem.
- Material Thickness: The thickness of the carbon steel material affects the complexity of the design that can be effectively cut. Thicker materials may have limitations in intricate detail or the ability to achieve sharp and small angles. Thinner materials allow for finer details and intricate designs.
- Taper And Heat Affected Zone (HAZ): Laser cutting may result in a slight taper at the cut edge, especially in thicker materials. Additionally, the heat generated during cutting can cause a heat-affected zone (HAZ) at the edges. These factors can affect the precision and dimensional tolerances of complex designs.
- Design Complexity And Cutting Time: Highly complex designs increase cutting time and may require additional programming and optimization to achieve desired results. A balance between design complexity, cutting time, and productivity must be considered.
- Cutting Speed: The cutting speed of the laser will affect the quality and precision of cutting. When cutting complex designs, cutting speed needs to be balanced to maintain the required level of precision while maintaining productivity.
The maintenance plan for a carbon steel plate laser cutting machine depends on a variety of factors, such as the specific machine model, manufacturer’s recommendations, intensity of use, and environmental conditions. Here are some general guidelines for maintenance tasks that are typically performed on a regular basis:
Daily Maintenance
Routine maintenance helps keep it clean, prevents damage, and ensures optimum cutting performance. The following tasks should be performed daily or after each work shift:
- Clean the cutting table and remove any debris, dust, or residue from the machine.
- Inspect and clean lenses, mirrors, and other optical components to ensure they are free of dirt or particles that could affect beam quality.
- Check and clean the filter and exhaust system of the machine to maintain proper airflow and smoke extraction.
- Lubricate moving parts and inspect for any signs of unusual wear or damage.
- Check and clean the protective cover and casing of the machine.
- Verify that safety systems and emergency stop buttons are functioning properly.
- Give the machine a more thorough cleaning, including internal components, to remove any accumulated dust or debris.
- Check and calibrate the positioning accuracy of the machine if necessary.
- Check and adjust belt and chain tension.
- Check and clean the ventilation system of the machine.
- Inspect and replace consumable parts such as nozzles, lenses, and filters as necessary.
- Check and clean electrical connections and make sure they are properly grounded.
- Thoroughly inspect and clean the laser resonator and optics.
- Check and adjust the beam delivery system, including beam alignment.
- Check and clean the cooling system and ensure proper coolant level.
- Check and test the electrical connections for any signs of wear or looseness.
- Carry out a comprehensive inspection of the machine’s mechanical, electrical, and optical systems.
- Perform alignment checks and adjustments to ensure precise cutting accuracy.
- Repair the laser generator according to the manufacturer’s recommendations.
- Check and replace any worn or damaged parts such as belts, bearings, or laser consumables.
- Perform a complete inspection of the electrical components of the machine, including wiring and connections.
- Check and adjust the machine’s overall performance and cut quality.
The power consumption of carbon steel plate laser cutting machines will vary according to many factors such as machine model, laser generator power, cutting parameters, and operating efficiency. While specific power consumption values may vary, we can give you some general considerations regarding power consumption.
- Laser Power: The laser power of the machine is an important factor that determines its job number. Higher laser power generally results in higher power consumption. The power consumption of a fiber laser generator typically ranges from a few kilowatts to tens of kilowatts, depending on the specific machine configuration and cutting requirements.
- Auxiliary System: The carbon steel plate laser cutting machine integrates various auxiliary systems, such as a cooling system, exhaust system, and motion control system. These systems also draw power, but their specific power requirements may vary depending on the machine design and the specific components used.
- Idle And Standby Power: Carbon steel plate laser cutting machines typically have an idle or standby mode when they are not actively cutting. During this time, power consumption is usually reduced, but not completely eliminated. The machine’s power management features and energy-saving settings help minimize idle power consumption.
- Cutting Parameters: Cutting parameters such as cutting speed, laser power, and auxiliary gas pressure will affect power consumption during operation. Higher cutting speeds or laser power may result in increased power consumption.
Carbon steel plate laser cutting machines generally support a variety of file formats commonly used in the industry. The specific file formats supported may depend on the machine model, the control software used, and the software’s compatibility with different file types. Here are some commonly supported file formats:
- DXF (Drawing Exchange Format): DXF is one of the most widely used file formats for laser cutting. It is a vector-based file format that supports 2D geometric figures (including lines, arcs, circles, and polygons) and is compatible with various CAD (computer-aided design) software. DXF files are often used to import 2D drawings or designs into software for laser-cutting machines.
- DWG (AutoCAD Drawing): DWG is another popular vector-based file format used in the CAD industry. It is commonly used to exchange 2D or 3D designs between different CAD software. Some laser-cutting machines support DWG files for importing complex designs or drawings.
- AI (Adobe Illustrator): AI is a vector-based file format used by Adobe Illustrator. Many laser-cutting machines can import AI files directly or by converting them to other compatible formats. AI files can contain detailed vector graphics and artwork.
- SVG (Scalable Vector Graphics): SVG is a popular vector graphics file format. It is widely supported by laser cutting machines as it allows exchanging scalable and editable 2 designs. SVG files can be created and edited using a variety of graphic design software.
- PLT (HPGL Plotter File): PLT is a file format commonly used to control plotters and cutters. It supports vector graphics and is often used to send cutting paths and geometries to laser cutters. PLT files are usually created by exporting from CAD or design software.
- NC (Numerical Control) Format: CNC machines (including laser cutters) often support the NC file format. These formats contain machine-readable instructions, such as G-code, to control the machine’s motion and cutting paths.
Get Laser Solutions
We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.
