Carbon Steel Sheet Laser Cutting Machine
- Brand: AccTek Laser
- Laser Type: Fiber Laser
- Price Range: $13,600 - $300,000
- Cutting Area: 1300*2500mm, 1500mm*3000mm, 1500*4000mm, 2000*4000mm, 2500*6000mm, 2500*12000mm
- Cutting Speed: 0-40000mm/min
- Graphic Format Supported: AI, BMP, Dst, Dwg, DXF, DXP, LAS, PLT
- Cooling Mode: Water Cooling
- Control Software: Cypcut, Au3tech
- Laser Source Brand: Raycus, Max, IPG, Reci, JPT
- Laser Head Brand: Raytools, Au3tech, Precitec
- Servo Motor Brand: Yaskawa, Delta
- Guide Rail Brand: HIWIN
- Warranty: 2 Years
Equipment Features
Fiber Laser Generator
The machine uses high-quality fiber laser generators produced by world-renowned brands (Raycus, Max, IPG, Reci, JPT). It is known for its excellent beam quality, energy efficiency, and long service life. The fiber laser generator is housed in a rugged housing that provides stable and reliable operation even in harsh industrial environments.
Sturdy Cutting Body
The internal structure of the body is welded by multiple rectangular tubes, and there are reinforced rectangular tubes inside the body to increase the strength and stability of the body. The solid bed structure not only increases the stability of the guide rail but also effectively prevents the deformation of the body. The service life of the body is as long as 25 years.
High-Quality Laser Cutting Head
The laser cutting head is equipped with a high-quality focusing mirror, which can be automatically adjusted to precisely control the focus position of the laser beam. The laser cutting head is also equipped with an advanced capacitive height sensing system, which can accurately measure the distance between the cutting head and the material surface in real time, ensuring consistent cutting quality even on uneven surfaces.
Friendly CNC Control System
The machine is controlled by a user-friendly CNC system that can be easily programmed to control the cutting process. The CNC system offers a wide range of cutting parameters that can be set according to the specific material being cut, including laser power, cutting speed, and cutting gas pressure. It also offers advanced features such as automatic nesting, import/export positioning, and cutting angle control to optimize cutting results.
Auxiliary Gas System
Our laser cutting machines are equipped with a professional auxiliary gas system for improving cutting quality and efficiency. Commonly used auxiliary gases are nitrogen, oxygen, and compressed air. Gas is directed through the cutting head nozzles to blow away molten material and create a clean cut.
Exhaust System
Smoke and small particles will be generated during laser cutting, the powerful exhaust system can remove the smoke, dust, and particles generated during laser cutting. It helps maintain a clean work environment and protects machines and operators from potentially harmful emissions.
Security Features
The fiber laser cutting machine is equipped with multiple safety measures to ensure safe operation. It has a smoke exhaust system, which can effectively remove the smoke and particles generated during the cutting process, protect the operator and maintain a clean working environment. You can also add a fully enclosed cutting area according to requirements, and it is equipped with a safety interlock device, which can effectively prevent entering the cutting area during operation.
Cooling System
The machine uses a high-quality cooling system to cool the laser generator and other heat-generating components. A lot of heat is generated during laser cutting and the cooling system helps maintain a stable operating temperature, preventing the machine from overheating and ensuring consistent cutting performance. In addition, a well-functioning cooling system can extend the life of the machine.
Technical Specifications
Model | AKJ-1325 | AKJ-1530 | AKJ-1545 | AKJ-2040 | AKJ-2560 |
---|---|---|---|---|---|
Cutting Range | 1300*2500mm | 1500*3000mm | 1500*4500mm | 2000*4000mm | 2500*6000mm |
Laser Type | Fiber laser | ||||
Laser Power | 1kw-30kw | ||||
Laser Generator | Reci/Raycus/IPG | ||||
Maximum Moving Speed | 100m/min | ||||
Maximum Acceleration | 1.0G | ||||
Positioning Accuracy | ±0.01mm | ||||
Repeat Positioning Accuracy | ±0.02mm |
Cutting Parameters
Laser Power | Extreme Cutting | Clean Cutting | 1000W | 10mm | 8mm |
---|---|---|
1500W | 14mm | 12mm |
2000W | 16mm | 14mm |
3000W | 20mm | 18mm |
4000W | 20mm | 18mm |
6000W | 25mm | 20mm |
8000W | 30mm | 25mm |
10000W | 35mm | 30mm |
12000W | 40mm | 35mm |
15000W | 50mm | 40mm |
20000W | 70mm | 60mm |
30000W | 70mm | 60mm |
40000W | 80mm | 70mm |
- In the cutting data, the core diameter of the laser output fiber is 50 microns;
- The cutting data adopts Raytool cutting head with an optical ratio of 100/125 (collimation/focus lens focal length);
- Cutting auxiliary gas: liquid oxygen (purity 99.99%) liquid nitrogen (purity 99.999%);
- The air pressure in this cutting data specifically refers to the monitoring air pressure at the cutting head;
- Due to differences in the equipment configuration and cutting process (machine tool, water cooling, environment, cutting nozzle, gas pressure, etc.) used by different customers, this data is for reference only.
- The carbon steel sheet laser cutting machine produced by AccTek Laser basically follows these parameters.
Machine Application
Equipment Selection
AKJ-F1 Fiber Laser Cutting Machine
AKJ-F2 Fiber Laser Cutting Machine
AKJ-F3 Fiber Laser Cutting Machine
AKJ-FB Fiber Laser Cutting Machine
AKJ-FCB Fiber Laser Cutting Machine
AKJ-FC Fiber Laser Cutting Machine
Why Choose AccTek?
Unmatched Precision
Our laser-cutting machines utilize advanced laser technology to deliver unrivaled precision, enabling you to achieve the most intricate cuts on aluminum sheets. Whether you require intricate patterns, intricate shapes, or fine details, our machines deliver unrivaled precision, ensuring consistent results every time.
Fast And Efficient
In today's competitive marketplace where time is money, our laser cutting machines boast exceptional cutting speeds, allowing you to speed up production cycles without compromising quality. It can bring you significant efficiency gains so you can meet deadlines and stay ahead of the competition.
Reduce Material Waste
Reducing waste is a top priority for any manufacturing operation, and our laser cutters excel at it. With its narrow laser beam and optimized nesting capabilities, it minimizes material waste, maximizes utilization, and reduces costs. You will witness increased cost-efficiency and sustainability, making your business a win-win.
Expert Support And Services
We pride ourselves on providing excellent customer support. We provide comprehensive support and services, from installation and training to ongoing maintenance and technical assistance. Our team of experts is dedicated to keeping your machines running at peak performance, maximizing your investment, and minimizing downtime.
Frequently Asked Questions
- Stainless Steel: Laser cutting machines can efficiently cut stainless steel, including various grades such as 304, 316, and 430. Stainless steel cutting generally requires higher laser power due to its higher reflectivity compared to carbon steel.
- Aluminum: Laser-cutting machines can often machine aluminum with good results. The reflective nature of aluminum may require certain adjustments to laser cutting parameters to ensure optimal cut quality. Additionally, aluminum cutting typically requires higher laser power due to aluminum’s high thermal conductivity.
- Mild Steel: Mild steel is a low-carbon variant of carbon steel, and laser-cutting machines can easily process mild steel. Mild steel cutting parameters are generally similar to those of carbon steel.
- Galvanized Steel: Galvanized steel is carbon steel that has been coated with a layer of zinc to enhance corrosion resistance. Laser-cutting machines can cut galvanized steel, but special care may be required to reduce the release of potentially harmful fumes during the cutting process.
- Copper And Brass: Although copper and brass have higher reflectivity and thermal conductivity, fiber laser generators with higher power outputs can effectively cut these materials. Due to the increased heat they absorb, additional consideration may be required.
- Various Alloys: Carbon steel sheet laser cutting machines can process various alloy steels such as tool steels, spring steels, and other alloy compositions commonly used in engineering and manufacturing applications.
- Other Metals: Carbon steel sheet laser cutting machines can process a variety of other metals, including titanium and certain non-ferrous metals. However, cutting parameters and laser power requirements may vary based on specific material properties.
- Laser Power: The laser power required to cut carbon steel sheets depends on the thickness of the material and the required cutting speed. Thicker sheets generally require higher laser power. Consult your laser cutting machine manufacturer’s specifications to determine the recommended laser power for your specific cutting requirements.
- Power Supply Capacity: The power supply must have sufficient capacity to meet the power requirements of the laser cutting machine. This includes laser generators and other machine components such as motors, control systems, and auxiliary equipment. We provide information on power requirements including voltage, frequency and current rating.
- Power Supply Stability: Laser-cutting machines require a stable power supply to ensure consistent cutting performance. Voltage fluctuations or power surges can negatively affect machine operation and cut quality. Therefore, it is important to have a stable power supply or implement measures such as voltage regulators or power conditioning systems to ensure constant power output.
- Power Consumption: The laser cutting machine will consume a certain amount of power during operation. Power consumption depends on factors such as cutting speed and laser power settings. The power consumption of the machine must be considered to determine power requirements and to prevent electrical system overload.
- Small To Medium Machines: Entry-level or small to medium carbon steel laser cutters typically have a cutting bed size between 1m x 1m (approximately 3.3ft x 3.3ft) to 2m x 3m (approximately 6.6ft x 9.8ft). These machines are suitable for processing smaller or medium-sized panels.
- Larger Machines: Designed for larger production requirements, industrial-grade carbon steel sheet laser cutting machines have cutting bed sizes ranging from 2m x 4m (approximately 6.6 ft x 13.1 ft) to 2.5m x 8m (8.2 ft x 26.2 ft) Even larger sheet sizes. These machines can handle larger panels and accommodate larger production volumes.
- Ventilation System: Carbon steel sheet laser cutting machines generate fumes, fumes, and particulates during the cutting process, so effective ventilation is required. Proper ventilation helps remove these by-products from the cutting area, improving air quality and minimizing the risk of exposure to hazardous substances. A well-designed exhaust system is recommended that captures the fumes and directs them outside or through a dedicated filtration system.
- Air Quality: Laser cutting of carbon steel produces hazardous fumes and particles, including metal oxides and volatile organic compounds (VOCs). Therefore, in addition to ventilation, an air filtration system can also be used to further purify the exhaust gas from the laser cutting machine. Filtration systems remove particles, gases, and odors, ensuring cleaner air in the work environment. The exact type and capacity of the filtration system will depend on the size of the laser-cutting machine and the emissions it produces.
- Fire Safety: The laser cutting process can pose a fire risk due to the high-intensity laser beam and the flammability of certain materials. Adequate fire safety measures such as fire detection systems, fire extinguishing equipment, and safe material storage measures should be taken to minimize the risk of fire.
- Safety Precautions: Carbon steel sheet laser cutting machines are often equipped with safety features such as interlocks, guards, and laser safety curtains to prevent the operator from being exposed to laser radiation. Complying with laser safety regulations and guidelines helps ensure the safety of operators and personnel working near machines.
- Noise Control: Laser cutting machines generate significant noise levels during operation. Depending on local regulations and workplace requirements, measures such as sound enclosures or sound-absorbing materials may be required to reduce noise levels and protect workers’ hearing.
- Environmental Conditions: carbon steel sheet laser cutting machines usually have certain environmental requirements to ensure stable and accurate operation. These may include maintaining controlled temperature and humidity levels within the operating area. Extreme changes in temperature and humidity can affect machine performance and reliability, so it is important to follow the manufacturer’s recommendations for environmental conditions.
- Facility Design: A facility housing a carbon steel sheet laser cutting machine should have sufficient space and layout to accommodate the machine, ventilation system, and any necessary safety measures. Adequate clearance should be left around machines and ventilation equipment to allow maintenance and ensure proper airflow.
- Temperature Control: The carbon steel sheet laser cutting machine will generate heat during operation. It is necessary to ensure that the working environment is sufficiently cooled to prevent overheating of the machine and surrounding area. This may involve installing a cooling system or air conditioner to maintain the proper temperature range.