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AccTek Sheet Laser Cutting Machine
The sheet laser cutting machine is a laser cutting machine specially designed for metal sheets. It uses the newly developed fiber laser generator, which can output a high-energy-density laser beam on the surface of the workpiece, melt and vaporize the area irradiated by the laser, and realize high-speed, high-precision perfect automatic cutting.
The sheet laser cutting machine can cut all types of metal sheets, from mild steel to stainless steel and some non-ferrous metal sheets.
However, it may be difficult to cut some highly reflective metal materials, such as copper and aluminum. In addition, the thick plate cutting ability of the sheet laser cutting machine is improved with the increase of the power of the fiber laser generator, and the cutting speed will also be significantly improved. The sheet laser cutting machines for metal sheets offer a good compromise in terms of cut quality, cutting speed, operating costs, and profitability.
AccTek’s extensive experience in supplying sheet laser cutting machines makes us an ideal partner to provide you with a wide range of metal cutting solutions. Our sheet laser cutting machine series is complete in specifications and competitive in price. In addition, we offer customized and tailor-made solutions on request, including options for additional safety and security features, such as integrated light curtains. AccTek Laser has a team of experienced engineers ready to help whenever needed.
Play Video about Fiber Laser Cutting Machine
Play Video about Fiber Laser Cutting Machine
Play Video about Fiber Laser Cutting Machine
Advantages of Sheet Laser Cutting Machine
High Precision
High Precision
Achieves intricate designs with tight tolerances, crucial for industries like aerospace and electronics.
Versatility
Versatility
Cuts a wide range of materials, from metals to plastics, suitable for diverse applications.
High Cutting Speed
High Cutting Speed
Rapid processing for quick prototyping and production, reducing lead times.
Non-Contact Process
Non-Contact Process
Minimizes material contamination or damage, especially beneficial for delicate materials.
Minimal Material Waste
Minimal Material Waste
Produces narrow kerf width, reducing material wastage and costs.
Minimal Maintenance
Minimal Maintenance
Requires little maintenance, ensuring continuous operation and minimal downtime.
Low Operating Costs
Low Operating Costs
Energy-efficient and produces less waste, reducing overall operational expenses.
Environmental Friendliness
Environmental Friendliness
Consumes less energy and emits fewer harmful substances, contributing to sustainability efforts.
Frequently Asked Questions
What Is The Sheet Laser Cutting Machine?
The sheet laser cutting machine is a type of laser cutting equipment specifically designed to cut through sheet materials such as metal, plastic, wood, and composites. It utilizes a high-powered laser beam to precisely cut through the material according to a programmed design or pattern.
The sheet laser cutting machine is widely used in various industries such as manufacturing, automotive, aerospace, electronics, and signage due to its ability to produce intricate cuts with high precision and speed. It offers advantages such as reduced material waste, faster production times, and the ability to cut complex shapes that may be difficult or impossible with traditional cutting methods.
What Software Does The Sheet Laser Cutting Machine Use?
Under normal circumstances, sheet laser cutting machines will use the Cypcut laser cutting system, of course, other cutting systems can also be customized according to customer needs. The Cypcut laser cutting system is specially designed for fiber laser cutting machines. It integrates Auto CAD and nesting and has functions such as precise edge finding, dual-drive error compensation, easy setting of lead lines, micro-joints, and incision width compensation.
What Is The Price Of A Sheet Laser Cutting Machine?
The price of a sheet laser cutting machine can vary widely depending on several factors, including the machine’s size, power, capabilities, brand, and additional features. Generally, smaller and less powerful machines will be more affordable, while larger, high-powered machines with advanced features will be more expensive.
As of my last update, the price range for sheet laser cutting machines typically starts from around $20,000 for entry-level desktop models with lower power output suitable for small-scale operations or hobbyists. However, industrial-grade sheet laser cutting machines with higher power and larger cutting capacities can range from $100,000 to hundreds of thousands of dollars.
Factors influencing the price of a sheet laser cutting machine include:
- Laser Power: Higher-powered machines capable of cutting thicker materials and at faster speeds tend to cost more.
- Cutting Bed Size: Larger cutting beds accommodate bigger materials and increase production capacity, but they also come with a higher price tag.
- Brand Reputation and Quality: Established brands with a reputation for reliability and quality may command higher prices.
- Additional Features: Advanced features such as automatic material handling systems, rotary attachments for tube cutting, and integrated CAD/CAM software can increase the cost of the machine.
- Maintenance and Support: Consider the long-term costs associated with maintenance, service contracts, and technical support.
How Precise Are The Cuts Achieved With A Sheet Laser-Cutting Machine?
The sheet laser cutting machine can achieve extremely precise cuts, often with tolerances measured in fractions of a millimeter or even smaller. The precision of the cuts depends on several factors, including the laser beam’s focus and intensity, the quality of the machine’s components, and the material being cut.
Here are some key factors that contribute to the precision of cuts achieved with a sheet laser-cutting machine:
- Laser Beam Quality: High-quality laser beams with consistent power distribution and focus produce cleaner and more accurate cuts. Beam quality is influenced by factors such as the type of laser (CO2, fiber, etc.), beam mode, and stability.
- Control Systems: Advanced CNC (Computer Numerical Control) systems precisely control the movement of the laser beam and cutting head, ensuring accurate positioning and trajectory during the cutting process.
- Material Thickness and Type: Thinner materials generally allow higher precision cuts due to reduced heat-affected zones and less material distortion. However, modern laser-cutting machines can achieve precise cuts on various materials, including metals, plastics, wood, and composites.
- Cutting Speed: Optimal cutting speeds must be maintained to ensure clean and accurate cuts. Too slow or too fast cutting speeds can affect cut quality and precision.
- Maintenance and Calibration: Regular maintenance and calibration of machine components, including the laser source, cutting head, and motion control system, can help maintain cutting accuracy over the long term.
What Is The Lifespan of A Sheet Laser-Cutting Machine?
The lifespan of a sheet laser-cutting machine can vary depending on several factors, including the quality of the machine, its components, how well it is maintained, and the intensity of its usage. Generally, a well-maintained sheet laser-cutting machine can have a lifespan ranging from 8 to 15 years or even longer in some cases. Here are some factors that can influence the lifespan of a sheet laser-cutting machine:
- Quality of Components: Higher-quality machines with durable components, such as robust laser sources, cutting heads, motion control systems, and cooling systems, tend to have longer lifespans.
- Maintenance: Regular maintenance, including cleaning, lubrication, calibration, and replacement of worn parts, helps extend the life of your machine. Neglecting maintenance can lead to premature wear and tear and reduced performance.
- Usage Intensity: The frequency and intensity of usage can impact the machine’s lifespan. Machines used for high-volume production with continuous operation may experience more wear and tear compared to those used for occasional or low-volume production.
- Environmental Factors: The operating environment, including temperature, humidity, dust levels, and vibration, can affect the machine’s performance and longevity. Proper environmental controls and safeguards can help mitigate these factors.
- Technological Advancements: Technological advancements in laser cutting technology may lead to the obsolescence of older machines over time. However, many machines can still be upgraded or retrofitted with newer components to extend their usefulness.
- Manufacturer Support: The availability of manufacturer support, including spare parts, technical assistance, and software updates, can also influence the machine’s lifespan. Machines from reputable manufacturers with good support infrastructure may have longer service lives.
What Maintenance Does A Sheet Laser Cutting Machine Require?
Maintaining a sheet laser cutting machine is crucial for ensuring optimal performance, longevity, and safety. Here are some key maintenance tasks typically required for a sheet laser-cutting machine:
- Daily Maintenance
- Clean the Machine: Remove dust, debris, and metal shavings from the cutting area, guide rails, and other components using compressed air or a vacuum.
- Check for Coolant and Oil Levels: Ensure adequate levels of coolant and lubricating oil in the machine’s reservoirs and top up as needed.
- Inspect Optics: Check laser optics, including lenses, mirrors, and protective windows, for cleanliness, damage, or signs of degradation. Clean or replace as necessary.
- Check Gas Supply: Ensure proper supply and pressure of assist gases (e.g., oxygen, nitrogen) used during cutting.
- Weekly or Bi-Weekly Maintenance
- Inspect and Clean Filters: Check and clean or replace air and coolant filters to maintain optimal airflow and cooling efficiency.
- Lubricate Moving Parts: Apply lubricants to bearings, ball screws, linear guides, and other moving parts according to the manufacturer’s recommendations.
- Check Alignment: Verify the alignment of the laser beam, cutting head, and motion system components. Adjust or realign as needed to maintain cutting accuracy.
- Test Safety Features: Verify the functionality of safety interlocks, emergency stop buttons, and other safety features.
- Monthly Maintenance
- Inspect Electrical Connections: Check for loose or damaged electrical connections, wires, and cables. Tighten connections and repair or replace damaged components as necessary.
- Perform Calibration: Calibrate the machine’s motion control system, laser power, and other parameters to ensure accurate cutting performance.
- Check Water Chiller: Inspect and clean the water chiller system, including filters, pumps, and hoses. Monitor coolant temperature and flow rate.
- Quarterly or Semi-Annual Maintenance
- Perform Preventive Maintenance: Follow the manufacturer’s recommended preventive maintenance schedule, which may include more in-depth inspections, adjustments, and component replacements.
- Test Laser Power: Verify the laser’s power output using a calibrated power meter and adjust as needed.
- Annual Maintenance
- Conduct Thorough Inspection: Perform a comprehensive inspection of all machine components, including mechanical, electrical, and laser-related systems. Address any issues identified during the inspection.
- Replace Consumable Parts: Replace consumable components such as cutting nozzles, protective windows, and gas filters.
- As Needed
- Address Issues Promptly: Address any performance issues, abnormal sounds, or error messages promptly to prevent further damage or downtime.
- Software Updates: Keep machine control software and firmware up to date by installing the latest updates and patches provided by the manufacturer.
What Are The Operating Costs Of A Sheet Laser Cutting Machine?
The operating costs of a sheet laser cutting machine can vary depending on several factors, including machine specifications, material costs, energy consumption, maintenance requirements, labor costs, and overhead expenses. Here’s a breakdown of some of the key operating costs associated with sheet laser cutting machines:
- Material Costs: The cost of materials being cut is a significant factor in operating expenses. This includes the cost of metal sheets, acrylic, wood, or other materials being processed. Material costs can vary depending on material type, thickness, quality, and market prices.
- Energy Consumption: Laser-cutting machines require electricity to power the laser source, motion systems, cooling systems, and other components. The energy consumption of the machine depends on its power rating, usage patterns, and efficiency. Higher-powered machines and longer cutting times typically result in higher energy costs.
- Consumables: Laser cutting machines use consumable components that need regular replacement, such as cutting nozzles, protective windows, gas filters, and coolant. The frequency of replacement depends on usage patterns, material types, and machine maintenance practices.
- Maintenance and Repairs: Regular maintenance is essential for ensuring optimal performance and longevity of the machine. Maintenance costs include expenses related to cleaning, lubrication, calibration, component replacement, and repairs. The frequency and cost of maintenance depend on the machine’s quality, usage, and manufacturer recommendations.
- Labor Costs: Labor costs include wages for machine operators, maintenance personnel, and other staff involved in operating and maintaining the laser cutting machine. The number of operators required and their skill level can impact labor costs.
- Overhead Expenses: Overhead expenses include indirect costs such as facility rent, insurance, taxes, utilities, and administrative expenses. These costs are typically allocated across all operations within a manufacturing facility.
- Software and Tooling: Additional costs may arise from purchasing and maintaining software for designing and programming cutting patterns, as well as any specialized tooling or fixturing required for specific applications.
- Waste Disposal: Disposal costs may apply for handling and disposing of waste materials generated during the cutting process, such as metal scraps, slag, and coolant.
Are There Environmental Considerations For Sheet Laser-Cutting Machines?
Yes, there are several environmental considerations associated with sheet laser-cutting machines. Here are some of the key environmental factors to consider:
- Emissions: Laser-cutting machines produce emissions, primarily in the form of fumes and particulate matter, especially when cutting certain materials like metals, plastics, and composites. These emissions can contain hazardous substances, such as metal oxides and volatile organic compounds (VOCs), which may pose health and environmental risks if not properly controlled. It’s essential to implement appropriate ventilation and filtration systems to capture and remove these emissions from the workplace.
- Noise: Sheet laser cutting machines can generate significant noise levels during operation, particularly when cutting thicker materials or operating at higher speeds. Prolonged exposure to high noise levels can cause hearing damage and other health issues for operators and nearby workers. Implementing soundproofing measures, providing hearing protection, or scheduling noisy operations during off-peak hours can help mitigate noise pollution.
- Energy Consumption: Laser-cutting machines require electricity to power the laser source, motion systems, and other components. Depending on the machine’s power and usage patterns, this can result in significant energy consumption. Implementing energy-efficient practices, such as optimizing cutting parameters, scheduling jobs efficiently, and investing in energy-saving technologies, can help reduce energy usage and minimize environmental impact.
- Coolant and Lubricants: Some laser cutting machines use coolant and lubricants to maintain optimal cutting performance and extend the lifespan of machine components such as bearings and ball screws. However, these fluids can pose environmental risks if not properly managed and disposed of. Implementing proper fluid management practices, such as recycling coolants and using environmentally friendly lubricants, can help minimize environmental impact.
- Waste Generation: Laser cutting processes can generate waste materials such as metal scraps, slag, and offcuts, especially during initial setup and when cutting complex shapes. Proper waste management practices, such as recycling metal scraps and segregating hazardous waste, can help minimize the environmental impact of waste generation.
- Water Usage: Some laser cutting machines use water for cooling purposes, particularly in the case of CO2 lasers. It’s essential to monitor water usage and implement water-saving measures where possible to minimize water consumption and reduce environmental impact.
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We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.
