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AccTek Tube And Sheet Laser Cutting Machine
The tube and sheet laser cutting machine is a dual-purpose fiber laser cutting machine that can be used for the high-efficiency cutting of metal tubes and sheets. It adopts a solid steel bed, a rack drive system, and a professional tube and sheet laser cutting CNC system, which ensures the good cutting accuracy and efficiency of the fiber laser cutting machine. It is an essential tool for any metal fabrication company looking to improve its processes and provide customers with high-quality products.
Laser cutting machines offer numerous advantages over traditional cutting methods when cutting tubes and sheets. For one thing, they are extremely precise and can cut intricate designs and patterns with ease. On the other hand, laser cutters are much faster than other cutting methods, which can help businesses increase productivity and shorten lead times.
The tube and sheet fiber laser cutting machine by integrating sheet cutting and tube cutting into one laser cutting machine can reap the benefits of laser cutting with minimal investment and space while achieving excellent cutting performance. According to actual production needs, it can be equipped with fiber laser generators of various powers (1000-50000W), and of course, you can also choose to add an exchange worktable and a fully enclosed protective case.
With tube and sheet laser cutting machines, businesses can cut a variety of materials, including steel, aluminum, brass, and copper. This versatility makes it ideal for a wide range of industries from automotive and aerospace to furniture and signage.
Play Video about Tube And Sheet Laser Cutting Machine
Play Video about Tube And Sheet Laser Cutting Machine
Play Video about Tube And Sheet Laser Cutting Machine
Advantages of Tube And Sheet Laser Cutting Machine
Versatility
Versatility
Cuts both tubes and sheets, reducing the need for multiple machines.
High Precision
High Precision
Offers intricate designs and accurate cuts for tight tolerances.
High Cutting Speed
High Cutting Speed
Boosts production efficiency with rapid processing.
Minimal Material Waste
Minimal Material Waste
Optimizes material usage, reducing scrap.
Non-contact Cutting
Non-contact Cutting
Prevents material distortion and damage, ensuring clean cuts.
Reduced Setup Time
Reduced Setup Time
Streamlines operations for faster production turnaround
Cost-effectiveness
Cost-effectiveness
Lowers operating costs through efficient material usage and energy consumption.
Automation and Integration
Automation and Integration
Features automated loading/unloading and advanced software for enhanced productivity.
Frequently Asked Questions
What Is A Tube And Sheet Laser Cutting Machine?
The tube and sheet laser cutting machine is a versatile tool used in metal fabrication that integrates two cutting processes into one system. This machine is capable of cutting both flat sheet metal and tubular or cylindrical metal components with precision and efficiency.
For sheet cutting, the machine utilizes a high-powered laser beam focused through a cutting head to cut out intricate shapes, patterns, or profiles from flat sheet metal materials such as steel, aluminum, or stainless steel. This process is commonly employed in industries like automotive, aerospace, and manufacturing.
In addition to sheet cutting, the machine is equipped to handle tube-cutting tasks. It can accurately cut pipes, tubes, and profiles of various shapes and sizes, crucial for industries such as construction, furniture manufacturing, and infrastructure development.
By combining sheet and tube cutting capabilities into a single system, the tube and sheet laser cutting machine offers numerous benefits including high precision, minimal material wastage, and the ability to cut complex shapes with ease. Its versatility makes it an indispensable tool in modern metal fabrication processes.
How Much Does A Tube And Sheet Laser Cutting Machine Cost?
The price of a tube and sheet laser cutting machine can vary based on several factors, including the size and capabilities of the machine, make and model, and country of manufacture. In general, small and low-power machines with basic features start at around $25,000, while larger, more advanced machines with higher power outputs and advanced features can cost as much as $300,000 or more. You can contact us to get a more accurate quotation for the tube and sheet laser cutting machine.
It is important to note that the cost of ownership of a tube and sheet laser cutting machine includes not only the initial purchase price but also ongoing maintenance, repair, and operating costs. Additionally, the cost of materials such as laser cutting gas, replacement parts, and consumables such as lenses and nozzles should also be considered when calculating the total cost of running a laser cutting machine.
How Accurate Is The Laser Cutting Machine For Tubes And Sheets?
The accuracy of a tube and sheet laser cutting machine depends on several factors, including the machine’s design, construction, calibration, and the precision of its control systems. However, these machines are generally capable of achieving high levels of accuracy and repeatability.
For flat sheet metal cutting, modern laser cutting machines can typically achieve positioning accuracies within a range of ±0.1 mm to ±0.05 mm (0.004 inches to 0.002 inches) and cutting tolerances within ±0.2 mm to ±0.1 mm (0.008 inches to 0.004 inches) or even tighter in some cases.
For tube cutting, the accuracy can be similarly high, with positioning accuracies and cutting tolerances falling within similar ranges, although the geometry of the tube and any potential warping may affect these values slightly.
The actual achievable accuracy also depends on factors such as the material being cut, the thickness of the material, the laser power, the cutting speed, and the complexity of the cutting path. Additionally, regular machine maintenance and calibration help ensure long-term, stable performance. Overall, tube and sheet laser cutting machines offer excellent precision and are suitable for applications requiring tight tolerances and high-quality cuts.
What Shapes Can The Tube And Sheet Laser Cutting Machine Cut?
The tube and sheet laser cutting machine is capable of cutting a wide range of shapes, both in flat sheet metal and tubular or cylindrical metal components. Here are some examples of shapes that can be cut using this type of machine:
- Flat Sheet Shapes
- Straight Lines: The machine can cut straight lines with precision, allowing for the creation of simple geometric shapes such as squares, rectangles, and triangles.
- Curves: It can cut curved shapes, including circles, arcs, and ellipses, enabling the fabrication of rounded or organic forms.
- Intricate Designs: The machine’s high precision allows for the cutting of intricate patterns, intricate designs, and detailed shapes with fine features.
- Tube and Profile Shapes
- Round Tubes: The machine can cut round tubes accurately, allowing for the creation of components such as pipes, cylinders, and circular profiles.
- Square and Rectangular Tubes: It can cut square and rectangular tubes with precision, useful for fabricating frames, structures, and other components with angular profiles.
- Open Profiles: The machine can cut open profiles with complex shapes, such as C-channels, U-channels, and other custom profiles used in various applications.
- Angled Cuts: It can make angled cuts on tubes and profiles, facilitating the fabrication of components with mitered edges or beveled features.
What Materials Can the Tube And Sheet Laser Cutting Machine Cut?
The tube and sheet laser cutting machine primarily specializes in cutting metal materials. Common metal materials that can be cut include:
- Carbon Steel
- Stainless Steel
- Alloy Steel
- Aluminum
- Copper
- Brass
- Titanium
- Nickel Alloys
- Tool Steel
- Galvanized Steel
- Mild Steel
What Are The Maintenance Requirements For Tube And Sheet Laser Cutting Machines?
The tube and sheet laser cutting machine maintenance helps maintain optimal machine performance, extend service life, and maintain cut quality. Here are some common maintenance tasks typically required:
- Daily Cleaning
- Remove debris, dust, and metal shavings from the cutting area, including the workpiece support surfaces and the machine’s enclosure. Clean the machine’s lenses, mirrors, and other optical components to ensure consistent laser beam quality.
- Regular Inspection
- Check for signs of wear or damage on critical components such as cutting nozzles, focusing lenses, mirrors, and protective windows. Replace them as needed.
- Inspect belts, chains, and other mechanical parts for signs of wear, tension, or misalignment. Adjust or replace as necessary.
- Examine the machine’s motion systems, including linear guides, ball screws, and drive motors, to ensure smooth operation and accuracy.
- Lubrication
- Lubricate moving parts according to the manufacturer’s recommendations to prevent excessive wear and friction.
- Clean and lubricate the cutting head’s autofocus mechanism, if applicable.
- Optical Alignment
- Periodically check and adjust the alignment of the laser beam delivery system, including mirrors and focusing optics, to maintain cutting accuracy.
- Align the laser beam with the nozzle for optimal cutting performance.
- Cooling System Maintenance
- Monitor and maintain the cooling system, including water chillers or air coolers, to prevent overheating of the laser source.
- Check coolant levels, filters, and hoses regularly and replace or clean them as needed.
- Software Updates and Calibration
- Keep the machine’s control software up to date with the latest updates and patches provided by the manufacturer.
- Perform periodic calibration of the machine’s positioning systems and laser power output to ensure accurate cutting results.
- Operator Training
- Provide ongoing training for machine operators to ensure proper operation, safety practices, and awareness of potential maintenance issues.
How Much Does A Tube And Sheet Laser Cutting Machine Cost To Operate?
The cost to operate a tube and sheet laser cutting machine includes several factors, and it can vary depending on the specific machine, usage, materials being cut, and other variables. Here are some key components to consider:
- Electricity: Laser-cutting machines consume electricity to power their laser sources, motion systems, cooling systems, and other components. The electricity cost depends on factors such as the machine’s power consumption, cutting speed, and duration of operation.
- Consumables: Laser cutting machines use consumable parts that need regular replacement, including cutting nozzles, lenses, protective windows, and assist gases (such as nitrogen or oxygen). The cost of consumables can vary depending on the machine’s usage and the materials being cut.
- Maintenance and Repairs: Regular maintenance tasks such as cleaning, lubrication, and component replacement ensure machine reliability and performance. The cost of maintenance and repairs can vary depending on the machine’s age, usage, and any unexpected issues that arise.
- Operator Labor: The labor cost associated with operating the machine, including setup, programming, loading/unloading materials, and monitoring the cutting process.
- Gas Consumption: If the machine uses assist gases (such as nitrogen or oxygen) for cutting, there will be costs associated with purchasing and refilling gas cylinders or maintaining gas generation systems.
- Waste Disposal: Depending on local regulations and the materials being cut, there may be costs associated with disposing of waste materials, such as scrap metal or laser-cut waste.
What Safety Features Are Included With Tube And Sheet Laser Cutting Machines?
The tube and sheet laser cutting machine typically incorporate various safety features to protect operators, bystanders, and the machine itself. Here are some common safety features found in these machines:
- Enclosed Work Area: Most laser cutting machines have enclosed work areas to contain the laser beam and prevent exposure to radiation and flying debris during cutting operations.
- Safety Interlocks: Interlock systems prevent the machine from operating if access doors, panels, or enclosures are open. This ensures that operators cannot access the cutting area while the machine is in operation.
- Emergency Stop (E-stop) Buttons: Emergency stop buttons allow operators to quickly halt machine operations in case of emergencies or unsafe conditions.
- Safety Light Curtains: Light curtains or sensors around the machine’s perimeter detect the presence of objects or people and automatically stop the machine if someone enters the danger zone.
- Beam Collision Detection: Sensors or systems that monitor for potential collisions between the laser beam and the workpiece, cutting head, or other machine components, automatically pausing or shutting down the machine to prevent damage or injury.
- Exhaust and Fume Extraction Systems: Effective exhaust and fume extraction systems remove smoke, fumes, and particulates generated during cutting, minimizing exposure to harmful airborne contaminants.
- Safety Glasses and Protective Equipment: Operators and bystanders may be required to wear safety glasses or other personal protective equipment (PPE) to protect against laser radiation, flying debris, and other hazards.
- Machine Status Indicators: Visual and audible indicators provide real-time feedback on the machine’s status, including power-on, standby, cutting in progress, and error conditions.
- Training and Safety Procedures: Comprehensive operator training programs and safety procedures ensure that operators understand how to safely operate the machine, handle materials, and respond to emergencies.
- Compliance with Safety Standards: Tube and sheet laser cutting machines are designed and manufactured by industry safety standards and regulations to ensure safe operation and compliance with legal requirements.
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We can customize the design according to your requirements. You only need to tell us your requirements, and our engineers will provide you with turnkey solutions in the shortest possible time. Our laser equipment prices are very competitive, please contact us for a free quote. If you need other laser equipment-related services, you can also contact us.
