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PL Tube Laser Cutting Machine
Tube laser cutting machines are engineered to deliver exceptional precision and efficiency in cutting a wide variety of tubes and pipes. Utilizing advanced fiber laser technology, these machines ensure fast, clean cuts on materials such as steel, stainless steel, aluminum, and more. Whether you’re working with round, square, rectangular, or other complex tube shapes, the machines provide consistent, high-quality results.
Our tube laser cutting machines are designed for industries such as automotive, aerospace, metal fabrication, and construction, offering unparalleled versatility and speed. These machines are ideal for high-volume production while maintaining the flexibility to handle custom jobs with ease. Equipped with cutting-edge features, including automatic feeding systems, high-precision laser sources, and easy-to-use controls, they improve overall operational efficiency and reduce material wastage. By incorporating tube laser cutting machines into your production line, you’ll experience faster turnaround times, superior accuracy, and lower costs in the long run.
Product Range
We offer a wide range of tube laser-cutting machines tailored to various industrial needs. Available in different sizes and configurations, our machines can handle round, square, rectangular, and even complex tube shapes with exceptional precision. Whether you’re looking for a compact system for small-scale operations or a high-performance machine for large production runs, AccTek Laser has the right solution to meet your requirements.
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AKJ60F Laser Cutting Machine
$24,700.00 – $74,800.00 Select options This product has multiple variants. The options may be chosen on the product page -
AKJ60FA Laser Cutting Machine
$76,700.00 – $126,800.00 Select options This product has multiple variants. The options may be chosen on the product page
Optional Tube Laser Cutting Machine Power
Tube laser cutting machines are available in a range of power options to suit different cutting needs. Choose from power capacities ranging from 1000W to 12kW, depending on the material and thickness you need to cut. Lower power options are ideal for thin sheets and smaller tubes, while higher power models are perfect for thick materials and large-scale production. With adjustable power settings, you can optimize your machine for both precision cutting and high-speed performance, ensuring cost-effective and efficient operations.
Materials That Can Be Cut
Tube laser cutting machines are highly versatile and capable of cutting a wide range of materials. These include carbon steel, stainless steel, aluminum, copper, brass, titanium, and galvanized steel. Whether cutting thin-walled or thick-walled tubes, our machines deliver precise, clean cuts with minimal heat distortion. Ideal for industries like automotive, aerospace, and metal fabrication, the machines provide reliable performance across various material types and thicknesses, ensuring superior quality in every cut.
Laser Cutting VS. Other Methods
Laser cutting is an advanced technique known for its precision and efficiency, especially when cutting tubes. Compared to other methods like mechanical cutting, water jet cutting, and plasma cutting, laser cutting offers distinct advantages in terms of speed, accuracy, and material versatility.
Laser Cutting vs. Mechanical Cutting
Laser cutting offers smoother, more precise cuts than mechanical cutting, which often leaves rough edges and requires additional finishing. Unlike mechanical cutting, there’s no tool wear in laser cutting, and it can handle complex geometries with minimal waste.
Laser Cutting vs. Water Jet Cutting
While water jet cutting is ideal for thicker materials, laser cutting is faster, more accurate, and cost-effective for thin tubes. Laser cutting also produces cleaner cuts with less distortion, reducing the need for post-processing when compared to the slower and more labor-intensive water jet process.
Laser Cutting vs. Plasma Cutting
Plasma cutting is faster than laser cutting, but it leaves rough edges and a larger heat-affected zone. Laser cutting provides higher precision, smoother edges, and less material distortion, making it ideal for industries that require fine details and high-quality results, especially in tube cutting.
Why Choose AccTek Laser
At AccTek Laser, we are committed to delivering state-of-the-art laser-cutting machines that combine advanced technology, reliability, and cost-effectiveness. With years of experience in the industry, we offer solutions tailored to meet the specific needs of your business.
Cutting-Edge Technology
AccTek Laser machines utilize the latest laser technology, ensuring high precision and fast cutting speeds. Our systems provide unmatched accuracy and efficiency, ensuring the best quality cuts across various materials with minimal distortion.
Custom Solutions
We understand that every business has unique requirements. That's why we offer customizable options, including power ranges, work area sizes, and cutting speeds, allowing you to tailor our machines to fit your specific production needs and material types.
Exceptional Energy Efficiency
Our laser cutting machines are designed for maximum energy efficiency. With lower power consumption and optimized performance, AccTek Laser machines help reduce operational costs, making them a cost-effective solution for both small and large-scale manufacturing.
Durability and Reliability
AccTek Laser cutting machines are engineered for long-term durability, with high-quality components and precision manufacturing. Our machines are designed to provide consistent, reliable performance, reducing maintenance needs and extending the lifespan of your equipment.
After-Sales Support
We believe in building long-term relationships with our customers. AccTek Laser provides exceptional after-sales support, including installation, training, and ongoing technical assistance. Our team is always ready to help you optimize machine performance and resolve any issues quickly.
Competitive Pricing and Value
At AccTek Laser, we offer high-performance laser-cutting machines at competitive prices, ensuring that you get the best value for your investment. Our machines deliver outstanding quality at an affordable cost, making us a trusted partner for your manufacturing needs.
Frequently Asked Questions
What Are Tube Laser Cutting Machines?
The tube laser cutting machine is a specialized industrial tool designed for accurately cutting tubes and pipes with precision and efficiency. It utilizes advanced laser technology to deliver clean and precise cuts across a variety of materials, including metals like steel, aluminum, and stainless steel, as well as plastics and composites.
Operating under computer control, the machine precisely guides a high-powered laser beam along the programmed cutting path, melting, burning, or vaporizing the material as needed. This process ensures consistent and accurate cuts, even for complex geometries and tight tolerances. The tube laser cutting machine often incorporates features such as automatic material feeding systems, clamping mechanisms, and cooling and extraction systems to optimize the cutting process.
These machines offer several advantages over traditional cutting methods, including increased precision, versatility across materials, high efficiency, minimized waste, and automation capabilities. As a result, tube laser cutting machines find applications across various industries, including automotive, aerospace, construction, and furniture manufacturing, where precise and efficient tube cutting is crucial for production processes.
What Is The Price Of Tube Laser Cutting Machines?
The price of tube laser cutting machines can vary significantly depending on several factors, including the machine’s brand, specifications, capabilities, size, and additional features. Generally, tube laser cutting machines are substantial investments due to their advanced technology and precision engineering.
- Entry-level models with basic capabilities may start at around $25,000 to $45,000. These machines typically have lower power levels, smaller cutting capacities, and fewer advanced features.
- Mid-range tube laser cutting machines with higher power levels, larger cutting capacities, and more features typically range from $50,000 to $100,000.
- High-end or industrial-grade tube laser cutting machines, which offer the highest power levels, largest cutting capacities, advanced automation features, and customization options, can cost upwards of $150,000 to $500,000. It’s important to note that in addition to the initial purchase price, there may be additional costs for installation, training, maintenance, and ongoing operational expenses such as electricity and consumables like laser gases and replacement parts.
What Is The Maximum Tube Diameter And Length That Tube Laser Cutting Machines Can Cut?
The tube laser cutting machine capable of cutting tubes up to 9m long with a maximum diameter of 500mm offers substantial versatility and capacity. These specifications indicate that the machine can handle a wide range of tube sizes and lengths, making it suitable for various industrial applications.
With a maximum tube diameter of 500mm, the machine can process large-diameter tubes commonly used in industries such as construction, infrastructure, and manufacturing. This capability enables the cutting of structural components, support beams, and other large-scale parts with precision and efficiency.
The ability to cut tubes up to 9m in length further enhances the machine’s versatility and utility. This length capacity accommodates long tubes commonly used in industries such as transportation, aerospace, and energy. Applications may include cutting long sections of tubing for pipelines, exhaust systems, structural frameworks, and architectural elements.
The tube laser cutting machine with these specifications offers manufacturers the flexibility to handle a wide range of tube sizes and lengths, enabling efficient and precise cutting for various industrial applications.
What Shapes Of Tubes Can Tube Laser Cutting Machines Cut?
The tube laser cutting machine can cut a wide variety of shapes and profiles, depending on their capabilities and the complexity of the cutting required. Some common shapes of tubes that can be cut using tube laser cutting machines include:
- Round Tubes: These are cylindrical tubes with a circular cross-section and are among the most commonly cut shapes.
- Square Tubes: These tubes have a square cross-section, with four equal sides meeting at right angles.
- Rectangular Tubes: Similar to square tubes, rectangular tubes have a rectangular cross-section, with two pairs of opposite sides equal in length and meeting at right angles.
- Oval Tubes: Oval tubes have an elliptical cross-section, providing a unique aesthetic and functional profile.
- Triangular Tubes: Triangular tubes have three sides and are shaped like triangles when viewed in cross-section.
- Hexagonal Tubes: These tubes have a hexagonal cross-section with six equal sides and angles.
- Custom Profiles: Depending on the machine’s capabilities and the software used for programming, tube laser cutting machines can also cut custom profiles and shapes to meet specific design requirements.
How Do Tube Laser Cutting Machines Work?
The tube laser cutting machine works by using a high-powered laser beam to precisely cut through tubes and pipes. Here’s a step-by-step overview of how it operates:
- Material Loading: Tubes or pipes are loaded onto the machine’s bed, usually through a feeding system that positions the material for cutting. Some machines may have automatic loading mechanisms to streamline this process.
- Material Fixation: The tube is securely clamped or held in place to prevent movement during cutting. This ensures accuracy and consistency in the cut.
- Programming: An operator or technician programs the machine using specialized software. This involves specifying the desired cutting parameters, such as the dimensions, shape, and cutting path.
- Laser Cutting: The machine uses a high-powered laser beam, typically generated by a fiber laser source, focused through a lens. The laser beam is directed onto the surface of the tube, where it melts, burns, or vaporizes the material along the programmed cutting path.
- Computer Control: The cutting process is controlled by a computerized system, which precisely guides the laser along the programmed cutting path. This ensures accurate and consistent cuts according to the specified design.
- Cooling and Extraction: As the laser cuts through the material, heat is generated. Cooling systems, such as water or air jets, may be used to prevent laser head overheating and ensure the quality of the cut. Additionally, extraction systems remove fumes and debris generated during the cutting process to maintain a clean working environment.
- Unloading: Once the cutting process is complete, the finished parts are unloaded from the machine. Depending on the setup, this may be done manually or through an automated system.
- Quality Control: The cut tubes are inspected for accuracy, quality, and consistency to ensure they meet the specified requirements.
How To Maintain Tube Laser Cutting Machines?
Maintaining tube laser cutting machines is essential to ensure their longevity, performance, and safety. Here are some key maintenance tasks:
- Regular Cleaning: Keep the machine clean by removing dust, debris, and residue from the cutting area, lenses, mirrors, and other components. Use compressed air, brushes, or specialized cleaning solutions as recommended by the manufacturer.
- Lubrication: Lubricate moving parts, such as rails, bearings, and drive systems, according to the manufacturer’s guidelines. This helps reduce friction, wear, and tear, extending the lifespan of the machine.
- Inspect Optics: Regularly inspect and clean the laser optics, including lenses and mirrors, to ensure optimal beam quality and cutting performance. Replace any damaged or worn-out components as needed.
- Check Alignment: Periodically check and adjust the alignment of the laser beam delivery system, focusing optics, and cutting head to maintain accurate cutting results.
- Monitor Cooling Systems: Monitor the performance of cooling systems, such as water chillers or air coolers, to ensure proper temperature regulation and prevent overheating of the laser source.
- Inspect Consumables: Check and replace consumable parts, such as nozzles, lenses, and protective windows, regularly to maintain cutting quality and efficiency.
- Software Updates: Keep the machine’s control software up to date by installing the latest updates and patches provided by the manufacturer. This ensures compatibility, reliability, and security improvements.
- Operator Training: Provide ongoing training for machine operators to ensure they understand proper operating procedures, safety protocols, and maintenance tasks.
- Scheduled Maintenance: Follow the manufacturer’s recommended maintenance schedule for routine inspections, lubrication, adjustments, and component replacements. This helps prevent unexpected breakdowns and ensures consistent performance.
- Safety Checks: Regularly inspect safety features, such as emergency stop buttons, interlocks, and laser safety enclosures, to ensure they are functioning correctly and comply with safety standards.
How Do Tube Laser Cutting Machines Reduce Material Waste?
The tube laser cutting machine reduces material waste primarily through its precision cutting capabilities and efficient use of material.
- Narrow Kerf Width: The laser beam used in tube laser cutting machines has a very small diameter, resulting in a narrow kerf width, the width of material removed during cutting. This narrow kerf minimizes the amount of material wasted, as less material is converted to scrap during the cutting process.
- Optimized Nesting: Tube laser cutting machines often incorporate software that optimizes the arrangement of parts on the material to be cut, a process known as nesting. By nesting parts closely together, the software maximizes the utilization of the material, reducing scrap and minimizing waste.
- High Accuracy and Repeatability: Tube laser cutting machines offer high levels of accuracy and repeatability in cutting, ensuring that parts are cut precisely according to the specified dimensions. This accuracy minimizes errors and reduces the need for additional material to compensate for inaccuracies.
- Complex Geometries: The flexibility of tube laser cutting machines allows for the cutting of complex geometries with intricate shapes and contours. This capability enables manufacturers to optimize the design of parts to minimize material usage while still meeting performance requirements.
- Material Utilization: Tube laser cutting machines can cut various materials, including metals, plastics, and composites. By choosing the most suitable material for a given application and optimizing the cutting process, manufacturers can minimize waste and maximize material utilization.
How Do Tube Laser Cutting Machines Reduce The Risk of Tube Deformation?
The tube laser cutting machine reduces the risk of tube deformation through several mechanisms inherent in its design and operation:
- Precision Cutting: Tube laser cutting machines use a focused laser beam to cut through the material with extreme precision. This precise cutting process minimizes the heat-affected zone and reduces the risk of thermal distortion or deformation in the cut tubes.
- Stress-Free Cutting: Laser cutting is a non-contact process, which means that the material is not subjected to mechanical forces or stress during cutting. This helps prevent distortion and deformation in the cut tubes, particularly in materials prone to warping under mechanical pressure.
- Automated Control: Tube laser cutting machines are typically equipped with computerized control systems that regulate the cutting parameters, such as laser power, cutting speed, and focus, with high precision. This automated control ensures consistent cutting quality and minimizes variations that could contribute to tube deformation.
- Support Mechanisms: Some tube laser cutting machines incorporate support mechanisms, such as adjustable clamps or fixtures, to stabilize the tubes during cutting. These support mechanisms help minimize vibration and movement, reducing the risk of distortion in the cut tubes.
Related Resources
The Influence of Control System on Fiber Laser Cutting Machine
The control system of the fiber laser cutting machine plays a vital role in ensuring cutting accuracy, improving production efficiency and operating convenience, and is one of the indispensable core
Understanding the Cooling System of Fiber Laser Cutting Machine
This article mainly introduces the functions, types, and maintenance points of the cooling system of the fiber laser cutting machine, highlighting its importance to equipment stability and cutting quality.
Challenges and Limitations of Fiber Laser Cutting Technology
This article discusses the challenges and solutions of fiber laser cutting technology, emphasizing the importance of technological innovation and management optimization in improving efficiency and reducing costs.
Get Laser Cutting Solutions
At AccTek Laser, we provide tailored laser-cutting solutions to meet the diverse needs of industries across the globe. Whether you’re in manufacturing, automotive, aerospace, or metal fabrication, our laser-cutting machines deliver unmatched precision, speed, and efficiency. Our expert team is here to help you choose the right machine for your specific applications, ensuring optimal performance and cost-effectiveness.
We offer a range of models with customizable options to fit your material types, production volumes, and cutting requirements. From initial consultation and machine selection to installation and after-sales support, AccTek Laser is your trusted partner in achieving high-quality, efficient cutting solutions. Contact us today to discuss how our laser-cutting technology can enhance your operations and take your production to the next level.
By submitting your information, you’re taking the first step towards a partnership that redefines what’s possible in laser cutting. Our team will promptly reach out to discuss your unique requirements and guide you through the journey of enhancing your manufacturing capabilities with AccTek Laser’s laser-cutting solutions.
