10KW Laser Cutting Machine

The price of a 10kw laser cutting machine can range significantly based on factors such as the manufacturer, country of origin, features, and automation capabilities. Typically, the cost for a basic 10kw laser cutting machine falls between $65,000 and $150,000. However, if additional features are required, such as automatic loading and unloading systems, automatic nozzle replacement, or specialized software, the price can increase accordingly.
It’s important to note that this cost is just a general estimate, and the actual price may vary depending on the specific machine configuration and manufacturer. The purchase cost is only one component of the overall investment. Additional costs should be considered, such as maintenance and operational costs, training, support services, and the availability of replacement parts.
When considering a 10kw laser cutting machine, it’s crucial to ensure that the machine aligns with your specific cutting needs and production goals. While it may represent a significant upfront investment, a high-quality machine can result in enhanced productivity, higher precision, and improved cutting speeds, all of which contribute to long-term cost savings and efficiency improvements. Proper training and maintenance are key to maximizing the lifespan and performance of the machine, ensuring that it continues to meet your needs for years to come.

The 10kw laser cutting machine is specifically designed for cutting a variety of metal materials, offering numerous advantages for industries requiring high-precision, high-speed, and efficient cutting solutions.

• Carbon Steel: Laser-cutting carbon steel offers exceptional precision and clean cuts with minimal distortion. This material is widely used in manufacturing, construction, and automotive sectors, where strength and durability are critical. The high power of a 10kw laser ensures that even thicker carbon steel can be cut efficiently, producing smooth edges with minimal post-processing.
• Stainless Steel: Stainless steel is known for its corrosion resistance and strength, making it essential for industries like food processing, pharmaceuticals, and aerospace. A 10kw laser cutting machine provides precise, high-speed cutting with smooth edges, helping to maintain the material’s integrity while avoiding heat-affected zones.
• Aluminum: Lightweight and corrosion-resistant, aluminum is often used in industries like aerospace, automotive, and electronics. The high power of a 10kw laser allows for faster cutting speeds and smooth edges, especially important for applications requiring both strength and weight efficiency. The machine’s precision minimizes burr formation, reducing the need for secondary finishing processes.
• Brass: Brass, known for its excellent machinability and conductivity, is used in electrical components, musical instruments, and decorative items. A 10kw laser cutting machine offers high-speed precision, ensuring that the brass retains its quality and appearance without deformation or excessive heat exposure.
• Copper: Copper is highly reflective and requires a more powerful laser for effective cutting. The 10kw laser provides the necessary intensity to handle copper cutting, offering precise edges and minimal thermal effects, crucial for applications in electrical and plumbing industries where material integrity is vital.

The 10kw laser cutting machine enables manufacturers to achieve faster cutting speeds, better accuracy, and minimal material waste across a wide range of metals. The high-powered laser ensures clean, precise cuts with reduced post-processing needs, making it an ideal choice for industries demanding top-notch cutting performance.

The 10kw laser cutting machine offers exceptional cutting capabilities across a wide range of metal materials. The thickness it can cut depends on the material type, and here are the general guidelines for each:

• Carbon Steel: The machine can efficiently cut carbon steel up to 30mm thick, providing precise cuts with minimal distortion, ideal for structural and industrial applications.
• Stainless Steel: Stainless steel, known for its strength and corrosion resistance, can be cut up to 30mm thick, ensuring high-quality, smooth edges suitable for a variety of industries such as food processing and aerospace.
• Aluminum Alloy: The machine can handle aluminum alloys up to 30mm thick, offering clean and precise cuts. Aluminum is widely used in aerospace, automotive, and electronics, and the 10kw laser ensures minimal thermal distortion.
• Brass: Brass can be cut up to 14mm thick. This material is often used for electrical components, and the laser’s precision ensures that the brass retains its quality without excessive heat buildup.
• Copper: The machine can cut copper up to 10mm thick. Copper’s high reflectivity requires a more powerful laser, and the 10kw laser delivers the necessary intensity for smooth and precise cuts.

These thicknesses are general estimates and can vary based on factors like the laser settings, material quality, and assist gases used. However, a 10kw laser cutting machine is capable of handling a broad range of materials with high efficiency, providing top-notch cutting performance for a wide variety of applications.

The cutting speed of a 10kw laser cutting machine can vary based on factors such as material type, thickness, and specific cutting parameters. However, here are some general cutting speed ranges for different materials, assuming optimal conditions:

1. Carbon Steel:

• 1-5 mm thickness: 13-45 meters per minute (m/min)
• 6-20 mm thickness: 1.2-12 m/min
• 21-30 mm thickness: 0.3-1.4 m/min
• Explanation: For thinner sheets, the machine can achieve high cutting speeds. As the thickness increases, the cutting speed naturally slows down, but the 10kw laser ensures efficient cutting even at thicker gauges.

2. Stainless Steel:

• 1-3 mm thickness: 25-50 m/min
• 4-10 mm thickness: 3.5-20 m/min
• 11-20 mm thickness: 1-3 m/min
• Explanation: Stainless steel generally cuts slower due to its higher hardness compared to carbon steel. The 10kw laser provides enough power to maintain high cutting speeds, especially with thinner sheets, but slower speeds are needed for thicker sections.

3. Aluminum:

• 1-2 mm thickness: 25-50 m/min
• 3-6 mm thickness: 8-25 m/min
• 7-10 mm thickness: 4-7 m/min
• Explanation: Aluminum is more reflective than steel, which can reduce cutting speeds. However, a 10kw laser compensates for this by providing higher power for faster cutting, especially at thinner thicknesses.

4. Brass:

• Up to 3 mm thickness: 15-20 m/min
• 4-8 mm thickness: 4-15 m/min
• Explanation: Brass is another material that can be challenging to cut due to its reflectivity. The 10kw laser compensates for this by providing efficient power for clean cuts at high speeds, especially for thinner materials.

5. Copper:

• Up to 3 mm thickness: 12-15 m/min
• 4-6 mm thickness: 3.5-10 m/min
• Explanation: Copper is highly reflective, which means it requires higher laser power and slower speeds for efficient cutting. A 10kw laser is specifically designed to handle copper’s reflective nature, delivering consistent cutting performance.

The 10kw laser cutting machine offers high cutting speeds across a range of materials, making it ideal for high-productivity environments. The cutting speed will vary depending on material characteristics, thickness, and cutting parameters, but the machine’s power ensures fast and precise results for a wide range of applications.

The power consumption of a 10kw laser cutting machine can be broken down based on its key components. Here’s a detailed breakdown of the estimated power usage:

• Laser Generator: The laser generator for a 10kw laser cutting machine typically consumes around 30,000W (30 kW). This is the primary source of the laser power used for cutting, which is much higher than the machine’s nominal cutting power, as additional energy is required for beam generation, cooling, and efficiency.
• Chiller: The chiller is responsible for cooling the laser source, the cutting head, and other components to maintain optimal performance and prevent overheating. The chiller typically consumes between 12,000W and 13,000W depending on the machine design and cooling requirements.
• Driver Power: The driver system powers the motion of the machine’s axes (X, Y, Z) and the cutting head positioning. This usually consumes 4,600W to 5,000W.
• Air Compressor: The air compressor provides the necessary compressed air or assist gas for the cutting process. It typically consumes around 3,000W for consistent air supply during cutting.
• Total Power Consumption: When you sum up the power consumption of these components, the total estimated power consumption of a 10kW laser cutting machine is approximately: 49,600W to 51,000W (49.6 kW to 51 kW)

This means the machine typically consumes around 49.6 kW to 51 kW of electricity during operation, depending on the specific configuration and operating conditions. Understanding these power requirements will help ensure that your facility is equipped with the necessary power supply and infrastructure for optimal machine performance.

The 10kw laser cutting machine can utilize several different auxiliary gases depending on the material being cut, desired cutting speed, and edge quality. These gases play a crucial role in improving cutting efficiency, enhancing surface quality, and reducing the heat-affected zone (HAZ). Below are the primary auxiliary gases commonly used:

1. Oxygen (O2)

• Primary Use: Primarily used for cutting carbon steel and mild steel.
• Benefits: Oxygen accelerates the cutting process by creating an exothermic reaction, which speeds up the cutting of thicker materials. However, it can cause oxidation on the cut edge, resulting in rougher finishes that may require additional post-processing.
• Advantages: Faster cutting speeds, economical for cutting thicker carbon steel, and ideal for applications where edge roughness is not a concern.

2. Nitrogen (N2)

• Primary Use: Best for cutting stainless steel, aluminum, brass, and copper.
• Benefits: Nitrogen ensures clean, oxide-free cuts, which is crucial for high-precision applications on non-ferrous metals. It helps to maintain the quality of the cut without producing oxidation or heat-affected zones (HAZ).
• Advantages: Produces smooth, high-quality edges with minimal oxidation, making it ideal for industries where aesthetics and precision are essential.

3. Compressed Air

• Primary Use: Suitable for cutting mild steel and aluminum.
• Benefits: Compressed air is a cost-effective option that can be used for thinner materials. While it may not produce the cleanest edges compared to nitrogen or oxygen, it provides acceptable results for general-purpose cutting.
• Advantages: Economical, especially for less critical components, and works well on thinner materials with faster cutting speeds.

4. Argon (Ar)

• Primary Use: Often used for cutting aluminum, brass, and copper.
• Benefits: As an inert gas, argon prevents oxidation on the cut edges of materials like aluminum and copper. It helps produce smooth edges and high-quality cuts without discoloration.
• Advantages: Ideal for non-ferrous metals like aluminum, brass, and copper, where oxidation or surface discoloration must be minimized.

5. Assist Gas Mixtures

• Primary Use: In some cases, a mixture of gases (such as oxygen-nitrogen or oxygen-helium) is used to optimize cutting performance.
• Benefits: Gas mixtures can be customized to meet specific material and thickness requirements, improving cutting speed, quality, and efficiency.
• Advantages: Customizable to enhance cutting performance for different materials, optimizing both speed and finish quality, particularly for complex or thicker sheets.

The most common auxiliary gases for a 10kw laser cutting machine include oxygen, nitrogen, compressed air, argon, and gas mixtures. Each gas offers distinct benefits based on the material being cut and the desired outcome. Oxygen is commonly used for cutting carbon steel, nitrogen for stainless steel and non-ferrous metals, and argon for specialty applications like aluminum and copper.

Maintaining a 10kw laser cutting machine is essential to ensure optimal performance, extend its lifespan, and prevent costly downtime. Proper maintenance involves several key tasks, from daily inspections to periodic servicing of critical components. Here’s how to maintain your 10kw laser-cutting machine effectively:

1. Regular Cleaning and Inspection

• Clean the Lens and Mirrors: The laser lens and reflective mirrors are critical for directing the laser beam. Regularly inspect and clean them to avoid any dust, dirt, or debris that could degrade the quality of the cut or damage the system.
• Air Filters: Check and clean air filters regularly to ensure proper airflow. Dirty or clogged filters can result in overheating and lower machine efficiency.
• Rails and Bearings: Inspect the rails, guides, and bearings for any wear or debris that might affect the smooth movement of the machine. Clean them to avoid friction, which can slow down the cutting process or damage components.

2. Cooling System Maintenance

• Check the Chiller: The chiller keeps the laser system at an optimal operating temperature. Ensure that the chiller is operating correctly by checking coolant levels and temperatures. Periodically replace the coolant according to manufacturer guidelines.
• Inspect Cooling Lines: Inspect the cooling system’s pipes and lines for any leaks or blockages. Replace worn-out parts to maintain proper cooling.

3. Laser Source Maintenance

• Check Laser Power: Monitor the laser power output to ensure it remains within optimal ranges. If the power output drops, it may indicate an issue with the laser source or other components.
• Laser Tube Calibration: Ensure the laser tube is properly calibrated. Misalignment or poor calibration can result in subpar cutting performance.

4. Software and Firmware Updates

• Keep Software Up to Date: Regularly update the machine’s software and firmware to benefit from the latest features, bug fixes, and performance enhancements.
• Parameter Adjustments: Ensure cutting parameters (e.g., laser power, speed, focus) are regularly adjusted to match the material type and thickness. This helps maintain consistent cutting quality.

5. Check Gas Supply

• Inspect Gas Lines and Pressure: Ensure that assist gases like nitrogen, oxygen, or compressed air are supplied consistently and that the pressure is within the recommended range. Low gas pressure or leaks can affect the cutting quality and increase operating costs.
• Gas Quality: Use high-quality gases and ensure that gas cylinders are free of contaminants. Contaminated gases can cause issues with the cutting process and damage sensitive components.

6. Electrical System Checks

• Examine Electrical Components: Inspect wiring, connectors, and power supplies regularly. Look for any signs of wear, overheating, or loose connections. Tighten or replace damaged connections to prevent electrical failures.
• Power Supply: Ensure the power supply to the machine is stable and within recommended voltage levels. Use surge protectors or voltage stabilizers to prevent damage from power fluctuations.

7. Train Operators

• Operator Training: Regularly train machine operators on safe and proper operating procedures. Proper handling can prevent unnecessary wear and tear on components and ensure optimal performance.
• Safety Procedures: Ensure that operators follow proper safety protocols to avoid accidents and damage to the equipment.

8. Scheduled Maintenance

• Service Agreements: Consider setting up a maintenance contract with the manufacturer or an authorized service provider. Scheduled maintenance checks will help address any potential issues before they become serious problems.
• Parts Replacement: Replace parts such as nozzles, lenses, and other consumables regularly to avoid unexpected breakdowns.

By following these maintenance practices, you can keep your 10kw laser cutting machine in top working condition, reduce downtime, and extend the machine’s lifespan, ensuring it continues to deliver high-performance results over time.

Our laser cutting machine is backed by a comprehensive warranty designed to give you peace of mind and protect your investment:

• 3-Year Warranty for the Entire Machine: This full warranty covers any defects or malfunctions in the machine as a whole, ensuring reliable performance and longevity over time.
• 2-Year Warranty for the Laser Generator: The laser generator, a critical component of the machine, is covered for two years. This warranty assures that any issues related to the laser generator will be addressed, minimizing downtime and maintaining cutting quality.
• 1.5-Year Warranty for Core Components: Key components essential for optimal machine operation are covered for 1.5 years. This includes parts that may experience wear and tear with regular use, ensuring you have support for the most vital parts of the machine.

Please note that this warranty excludes damage resulting from improper use, mishandling, or other artificial causes.