12KW Laser Cutting Machine

The price of a 12KW laser cutting machine typically ranges between $60,000 and $185,000, depending on various factors such as the manufacturer, the specific model, additional features, and the level of automation.
The lower end of the price range generally applies to standard models with basic functionality, while the higher-end machines may include advanced features such as automated loading/unloading systems, enhanced software capabilities, and customizations for specific applications. Additional factors like after-sales support, warranty, and geographic location can also influence the price.
It’s important to consider the long-term value of a 12KW laser cutting machine, as the investment can provide enhanced cutting precision, faster speeds, and increased productivity for high-demand industries like automotive, aerospace, and heavy manufacturing.

The 12KW laser cutting machine excels in cutting a variety of metal materials, including carbon steel, stainless steel, aluminum, brass, and copper. Its high-powered laser enables precise and efficient cutting, delivering numerous advantages for different applications:

• Carbon Steel: The machine provides fast cutting speeds and high precision, making it ideal for producing large volumes of high-quality carbon steel components, commonly used in construction, automotive, and machinery manufacturing.
• Stainless Steel: Known for its strength and corrosion resistance, stainless steel is often used in industries requiring durability, such as food processing and medical equipment manufacturing. The machine ensures clean, precise cuts with minimal heat-affected zones (HAZ), which is crucial for maintaining the material’s integrity.
• Aluminum: Lightweight and corrosion-resistant, aluminum is widely used in aerospace and automotive industries. The 12KW laser provides fast cutting with excellent edge quality, ensuring no oxidation or discoloration, even for thicker aluminum sheets.
• Brass: Brass, used for electrical connectors, hardware, and plumbing, requires precision in cutting. The machine offers smooth cuts, reducing the need for post-processing and improving efficiency.
• Copper: While copper is highly reflective, the machine can handle this material with ease, providing clean cuts with minimal distortion, ideal for applications in electronics and electrical systems.

The 12KW laser cutting machine offers versatility and high-quality cuts across various metal materials, optimizing production efficiency while ensuring superior finish and minimal material wastage.

The 12KW laser cutting machine offers remarkable cutting capabilities across a wide range of material thicknesses. Here are the maximum thicknesses it can handle:

• Carbon Steel: Capable of cutting up to 40mm thickness, making it ideal for applications in construction, automotive, and heavy machinery industries that require high-strength steel.
• Stainless Steel: It can cut stainless steel up to 40mm thickness, ensuring precision and minimal heat-affected zones (HAZ) for industries like food processing, pharmaceuticals, and medical equipment.
• Aluminum Alloy: With a maximum thickness of 30mm, it is highly efficient for industries requiring lightweight, corrosion-resistant materials, such as aerospace and automotive.
• Brass: This machine can cut up to 16mm thick brass, offering clean and accurate cuts for manufacturing electrical connectors, decorative items, and plumbing components.
• Copper: It can cut copper up to 10mm thickness, making it suitable for electrical and electronic applications where high precision and minimal oxidation are required.

This versatility makes the 12KW laser cutting machine suitable for a broad spectrum of industries, providing fast, high-quality cuts on a variety of metals with varying thicknesses.

The cutting speed of a 12KW laser cutting machine depends on several factors, such as material type, thickness, cutting parameters, and assist gas used. However, here are general guidelines for cutting speeds on various materials:

1. Carbon Steel:

• 1-5 mm thickness: 15-60 meters per minute (m/min)
• 6-12 mm thickness: 3-13 m/min
• 13-40 mm thickness: 0.25-2 m/min
• Explanation: Faster cutting speeds are possible with thinner sheets, but as the thickness increases, the cutting speed slows to ensure precision.

2. Stainless Steel:

• 1-3 mm thickness: 30-60 m/min
• 4-8 mm thickness: 8-25 m/min
• 9-40 mm thickness: 0.15-7.5 m/min
• Explanation: Stainless steel cuts slower than carbon steel due to its higher hardness, which requires more power and slower speeds for quality cutting.

3. Aluminum:

• 1-2 mm thickness: 30-50 m/min
• 3-6 mm thickness: 10-25 m/min
• 7-30 mm thickness: 0.25-8 m/min
• Explanation: Aluminum is a highly reflective material, and while it allows for high-speed cutting on thinner materials, the speed is reduced for thicker sections to maintain precision and quality.

4. Brass and Copper:

• 1-4 mm thickness: 10-45 m/min
• 5-10 mm thickness: 1-10 m/min
• Explanation: Copper and brass are highly reflective metals, which can reduce the cutting speed compared to carbon steel or stainless steel.

The cutting speed varies based on the thickness, material, and cutting conditions. The 12KW laser cutting machine is designed for high efficiency and can achieve fast cutting speeds for various materials while maintaining quality and precision.

The power consumption of a 12KW laser cutting machine can be broken down based on its key components. Here’s an estimated breakdown of the power usage:

• Laser Generator: The laser generator, responsible for delivering the cutting power, typically consumes around 36,000W (36 kW). This is the primary power consumption and accounts for the majority of the machine’s energy use.
• Chiller: The chiller system, which helps cool the laser and other components to prevent overheating, consumes approximately 14,000W to 16,000W (14-16 kW). This power is essential for maintaining the operational temperature of the system and ensuring efficient performance.
• Driver Power: The driver system that powers the movement of the machine’s axes (X, Y, Z) consumes about 4,600W to 5,000W (4.6-5 kW). This energy is used for precise movement and positioning during the cutting process.
• Air Compressor: The air compressor, which supplies the necessary compressed air or assist gas for the cutting process, typically consumes around 3,000W (3 kW).
• Total Power Consumption: When you sum up the power consumption of these components, the total estimated power consumption for a 12KW laser cutting machine ranges from 57,600W to 60,000W (57.6 kW to 60 kW). This means the machine typically consumes between 57.6 kW and 60 kW of electricity during operation, depending on the specific model and the configuration of the systems.

This power consumption is a general estimate and may vary depending on the specific machine configuration, cutting conditions, and additional features like automation systems. It is important to account for the power requirements of the entire system when planning for installation and ongoing operation.

Yes, a 12KW laser cutting machine is designed with user-friendly features that make it relatively easy to operate, even for operators with minimal experience. However, successful operation depends on proper training and understanding of the machine’s functions. Here’s a breakdown of the key factors that contribute to the ease of operation:

• Advanced Control System: Most 12KW laser cutting machines come with advanced CNC (Computer Numerical Control) systems that allow operators to easily set cutting parameters, such as speed, power, and gas type, directly through a touchscreen interface or software. These systems are intuitive and allow for quick adjustments.
• Automation Features: Many models are equipped with automated functions such as automatic nozzle height control, assist gas pressure regulation, and auto-focus capabilities. These features reduce the need for manual adjustments, ensuring that cuts are precise and reducing the chances of errors.
• Pre-set Cutting Programs: The machine may include a library of pre-set cutting programs, which can be selected based on the material and thickness to streamline the cutting process. These programs automatically adjust the settings for optimal cutting, simplifying the task for operators.
• User-Friendly Interface: The control panel is often designed for ease of use, with a graphical user interface (GUI) that provides clear instructions, diagnostic information, and real-time cutting status. This simplifies troubleshooting and enhances operator efficiency.
• Training and Support: Many manufacturers provide extensive training for operators and technical support to help them become proficient in operating the machine. This training covers everything from basic functions to advanced troubleshooting, making it easier for operators to manage the machine safely and effectively.
• Safety Features: A 12KW laser cutting machine typically comes equipped with several safety features, such as automatic shutdown mechanisms in case of faults, interlocked doors, and protective enclosures. These features enhance safety and make operations smoother and less prone to accidents.

While the machine is designed to be user-friendly, operators should undergo proper training to maximize its potential, ensuring safe and efficient operation. Proper understanding of material properties, machine settings, and maintenance routines will contribute to optimal performance.

Operating a 12KW laser cutting machine requires specialized training to ensure both efficiency and safety. Due to the advanced technology and high power involved, proper training is essential to avoid accidents, optimize machine performance, and ensure the longevity of the equipment. Here’s an outline of the training required:

1. Basic Laser Cutting Knowledge

• Understanding Laser Technology: Operators should have a foundational understanding of how laser cutting works, including the principles of laser generation, beam focusing, and cutting processes.
• Types of Materials: Knowledge of the different materials that the machine can cut (e.g., carbon steel, stainless steel, aluminum, brass, copper), as well as the effects of laser cutting on each material.

2. Machine Familiarization

• Components and Functions: Operators need to learn about the key components of the laser cutting machine, including the laser generator, CNC control system, cutting head, motion system, and cooling systems.
• User Interface: Training on the machine’s control panel and software interface is crucial. Operators should be able to input cutting parameters, choose cutting programs, and monitor real-time machine performance.
• Maintenance and Safety Procedures: Operators should be trained on daily, weekly, and monthly maintenance tasks to ensure smooth operation. This includes cleaning, replacing consumables like nozzles, checking for wear and tear, and ensuring the cooling system is functioning.

3. Cutting Parameter Settings

• Power and Speed Adjustments: Operators must understand how to set the appropriate cutting speed, laser power, and assist gas pressure depending on the material and thickness. Properly adjusting these parameters ensures clean, precise cuts and avoids unnecessary wear on the machine.
• Focus Control: The machine’s cutting head will need to be properly adjusted to maintain the correct focal length based on the material thickness, ensuring optimal cutting quality.

4. Safety Training

• Laser Safety Protocols: Laser cutting machines can be hazardous, so operators must be thoroughly trained in laser safety practices. This includes wearing proper safety gear (e.g., protective goggles, and gloves), understanding laser exposure risks, and being aware of emergency procedures.
• Emergency Shutdown: Operators must be trained on how to handle emergency situations, including how to safely shut down the machine in case of malfunction or fire.

5. Troubleshooting and Problem Solving

• Identifying and Solving Cutting Issues: Training should include how to recognize common cutting problems (e.g., dross, uneven cuts, rough edges) and troubleshoot them effectively. This could involve adjusting the settings or performing minor repairs to the cutting head or gas system.
• Diagnostic Tools: Many modern machines come with built-in diagnostic tools that can help identify and resolve issues. Operators need to be familiar with interpreting these diagnostics to quickly address problems.

6. Routine and Preventive Maintenance

• Machine Care: Operators should understand the importance of regular maintenance tasks, such as cleaning the optics, inspecting the cooling system, and replacing worn parts like nozzles and lenses. Proper maintenance reduces the risk of breakdowns and improves cutting accuracy.
• Calibration: Training should cover the procedures for calibrating the machine, such as adjusting the laser focal point, checking the alignment of the cutting head, and ensuring that all axes are functioning correctly.

Proper training for operating a 12KW laser cutting machine is essential to maximize productivity and ensure the safe, efficient, and reliable operation of the machine. This includes a solid understanding of the machine’s operation, material characteristics, cutting settings, safety protocols, and routine maintenance. Manufacturers and training providers typically offer comprehensive programs to ensure that operators are well-prepared to handle the machine effectively.

Our laser cutting machine is backed by a comprehensive warranty designed to give you peace of mind and protect your investment:

• 3-Year Warranty for the Entire Machine: This full warranty covers any defects or malfunctions in the machine as a whole, ensuring reliable performance and longevity over time.
• 2-Year Warranty for the Laser Generator: The laser generator, a critical component of the machine, is covered for two years. This warranty assures that any issues related to the laser generator will be addressed, minimizing downtime and maintaining cutting quality.
• 1.5-Year Warranty for Core Components: Key components essential for optimal machine operation are covered for 1.5 years. This includes parts that may experience wear and tear with regular use, ensuring you have support for the most vital parts of the machine.

Please note that this warranty excludes damage resulting from improper use, mishandling, or other artificial causes.