4000W Laser Cutting Machine

The price of a 4000w laser cutting machine varies widely, ranging from $27,000 to $150,000, based on several key factors:

• Brand and Manufacturer: Renowned brands with a reputation for quality and reliability may fall on the higher end of the price range, while lesser-known manufacturers may offer more budget-friendly options.
• Machine Configuration: Machines with advanced features like automatic loading and unloading systems, high-speed cutting capabilities, or enhanced safety features will be more expensive.
• Cutting Bed Size: Larger cutting beds to accommodate bigger materials or higher production volumes generally increase the cost.
• Software and Control Systems: Machines equipped with intuitive interfaces, advanced CAD/CAM integration, and smart automation features are priced higher.
• Material and Performance: Machines optimized for cutting specific materials (e.g., thick metals or reflective materials like aluminum) may come with additional costs.
• Support and Warranty: Models offering extended warranties, comprehensive support, and training programs often come at a premium.

The 4000w laser cutting machine is a significant investment for a business. However, it can also provide significant benefits in terms of increased efficiency, precision, and cost-effectiveness. When choosing a fiber laser cutting machine, you must carefully consider your budget and needs to ensure that you can choose the most suitable machine. You can also contact us, AccTek Laser will recommend the most suitable fiber laser cutting machine for you according to your needs and budget.

The 4000w laser cutting machine is exclusively designed for cutting metal materials, offering a range of advantages that make it an essential tool for various industries:

• Stainless Steel: Delivers precise and clean cuts, ideal for intricate designs and applications requiring high corrosion resistance, such as in the medical, food, and construction industries.
• Carbon Steel: Produces smooth edges and minimizes waste, making it perfect for structural components, automotive parts, and heavy machinery production.
• Aluminum: Ensures fast, efficient cutting with minimal heat distortion, crucial for lightweight materials used in aerospace, transportation, and architectural designs.
• Brass and Copper: Capably handles reflective metals with advanced settings, ensuring accurate and efficient processing for electrical components and decorative elements.
• Titanium and Alloys: Achieves precision cutting for specialized materials, essential in aerospace, medical implants, and other high-performance applications.

The machine excels in speed, accuracy, and efficiency, reducing secondary processes like grinding or polishing. It supports high-volume production while maintaining consistent quality, making it indispensable in industries that demand reliability and precision.

The material thickness that a 4000w laser cutting machine can cut depends on several factors, including the type of material, laser source quality, assist gas used, and the cutting speed and precision settings. Here are general guidelines for the maximum thicknesses that can be cut for different materials:

• Carbon Steel: Up to 20mm
• Stainless Steel: Up to 16mm
• Aluminum Alloy: Up to 10mm
• Brass: Up to 6mm
• Copper: Up to 3mm

These thicknesses are estimates and may vary based on the laser generator, material quality, and cutting parameters. For optimal results, testing with sample materials and consulting the manufacturer is recommended to determine precise machine capabilities tailored to your specific needs.

The cutting speed of a 4000w laser cutting machine varies based on material type, thickness, laser settings, and the assist gas used. Below are general cutting speeds for common metals:

1. Carbon Steel:

• 1-5 mm thickness: 4-50 meters per minute (m/min)
• 6-12 mm thickness: 1.5-3.5 m/min
• Explanation: Thinner carbon steel cuts faster due to lower resistance, while thicker materials require slower speeds for precision.

2. Stainless Steel:

• 1-3 mm thickness: 8-50 m/min
• 4-6 mm thickness: 3-8 m/min
• Explanation: Stainless steel’s higher hardness slows cutting as thickness increases, but 4000w power enables efficient processing.

3. Aluminum Alloy:

• 1-2 mm thickness: 15-40 m/min
• 3-4 mm thickness: 6-8 m/min
• Explanation: Aluminum’s reflectivity requires optimized laser parameters for balanced speed and quality.

4. Brass and Copper:

• Up to 3 mm thickness: 8-35 m/min
• Explanation: Reflective surfaces of these metals require slower speeds and specialized techniques to maintain accuracy.

5. Titanium:

• 1-2 mm thickness: 6-12 m/min
• Explanation: Titanium’s toughness and heat sensitivity demand controlled speeds for clean cuts.

As material thickness and hardness increase, cutting speeds decrease to preserve edge quality and precision. The 4000w laser cutting machine excels in handling various metal types with faster speeds and greater efficiency compared to lower-powered machines.

The power consumption of a 4000w laser cutting machine can be broken down into the key components that contribute to its overall energy usage. Here’s a detailed breakdown of the estimated power consumption:

• Laser Generator: The laser generator provides the cutting power of the machine. A 12000W laser generator typically consumes around 12000W of electrical power to produce the required 4000W cutting output.
• Chiller: The chiller is responsible for cooling the laser source and other machine components to prevent overheating. It typically consumes between 5000W and 5300W, depending on the cooling requirements and the specific design of the system.
• Driver Power: The driver system powers the movement of the machine’s axes (X, Y, Z), enabling precise and accurate cutting. It consumes between 4600W and 5000W depending on the size and complexity of the machine.
• Air Compressor: The air compressor provides the necessary compressed air or assist gas for the cutting process. It typically consumes around 3000W to maintain the required pressure for optimal cutting performance.
• Total Power Consumption: When you add up the power consumption of all the components, the total estimated power consumption of a 4000W laser cutting machine is approximately 22,600W – 23,300W. This means the machine typically consumes between 22.6 kW and 23.3 kW of electricity during operation, depending on the specific model, system configuration, and operating conditions.

The 4000w laser cutting machine requires significantly more power than its nominal cutting capacity, as additional systems like cooling, movement, and air compression contribute to the overall energy usage.

Yes, the 4000w laser cutting machine can typically be customized to meet specific operational needs and preferences. Customization options often depend on the manufacturer, but here are some common ways a 4000w laser-cutting machine can be tailored:

• Laser Source: While the standard option is a 4000W fiber laser, some manufacturers offer upgrades or different brand laser sources depending on the material types or cutting requirements (e.g., for better cutting of reflective metals like aluminum or copper).
• Cutting Bed Size: The cutting bed can be customized to accommodate different sheet sizes, ranging from small prototype parts to large industrial sheets. Larger beds allow for more flexibility in handling various material dimensions.
• Automation Features: Automated loading and unloading systems can be integrated to improve productivity, reduce manual labor, and minimize downtime between cuts. These systems are ideal for high-volume production environments.
• Cutting Head: Some machines offer interchangeable cutting heads, allowing operators to switch between different nozzle types or focal lengths for specific applications.
• Cooling System: Chiller units can be customized in terms of capacity and design to better fit the specific cooling needs of the machine, particularly if you’re cutting thicker materials or running at higher speeds.
• Material Handling Systems: For automated workflows, additional material handling systems such as conveyor belts, rollers, or robotic arms can be included, optimizing material loading, unloading, and sorting.

Customization ensures that the 4000w laser cutting machine meets the specific needs of different industries, whether for small-scale workshops or large industrial manufacturers. If you plan to buy a 4000w laser cutting machine, you can contact us at any time. AccTek Laser provides you with a variety of customized configuration options and provides you with detailed and accurate quotes.

The cutting accuracy of a 4000w laser cutting machine is typically high, making it suitable for precision applications across various industries. The key factors contributing to its accuracy include the laser source, cutting head, machine structure, and control systems. Here’s a breakdown of the typical cutting accuracy:

• Positioning Accuracy: Positioning accuracy typically ranges from ±0.03mm to ±0.05mm, meaning the machine can precisely position the laser head within this tolerance across the cutting area.
• Repetition Accuracy: Repetition accuracy refers to the machine’s ability to reproduce the same cut multiple times. For a 4000wlaser cutting machine, this is generally within ±0.01mm to ±0.03mm. This level of precision ensures consistency, which is critical for mass production or when cutting identical parts.
• Cut Quality: The kerf width (cut width) is typically very fine, ranging from 0.1mm to 0.3mm, depending on the material and cutting settings. This results in clean, sharp edges with minimal heat-affected zones, making the machine ideal for intricate designs and detailed components.
• Dimensional Accuracy: The dimensional accuracy of cuts, including internal holes and profiles, is typically within ±0.1mm. This level of precision is necessary for parts that require high tolerances, such as those used in aerospace, automotive, and high-tech manufacturing.
• Edge Quality: The edge quality of cuts from a 4000w laser cutting machine is generally excellent, with minimal burr formation and smooth finishes, especially on thin and medium-thick materials. This contributes to the overall accuracy of the cutting process, ensuring that parts fit together precisely.

A 4000w laser cutting machine provides high cutting accuracy of ±0.03mm to ±0.05mm, along with excellent repeatability and edge quality. These capabilities make it an excellent choice for industries where precision is critical, such as automotive, aerospace, electronics, and medical device manufacturing.

Our laser cutting machine is backed by a comprehensive warranty designed to give you peace of mind and protect your investment:

• 3-Year Warranty for the Entire Machine: This full warranty covers any defects or malfunctions in the machine as a whole, ensuring reliable performance and longevity over time.
• 2-Year Warranty for the Laser Generator: The laser generator, a critical component of the machine, is covered for two years. This warranty assures that any issues related to the laser generator will be addressed, minimizing downtime and maintaining cutting quality.
• 1.5-Year Warranty for Core Components: Key components essential for optimal machine operation are covered for 1.5 years. This includes parts that may experience wear and tear with regular use, ensuring you have support for the most vital parts of the machine.

Please note that this warranty excludes damage resulting from improper use, mishandling, or other artificial causes.